Fire Suppression: You Can’t Take Credit? Really?

“The pendulum of the mind alternates between sense and nonsense, not between right and wrong.”  — Carl Jung I’ve been taught, and have taught others, that you can’t take credit for a fire suppression system in a Layer of Protection Analysis (LOPA). Why not? Because a fire suppression system doesn’t kick in until a fire [...]

By |2025-10-10T13:32:13-05:00October 10th, 2025|PHA, Process Safety, Process Safety Management|Comments Off on Fire Suppression: You Can’t Take Credit? Really?

Carbon Dioxide: Silent but Deadly

“I had thought fermentation was controlled death.”  — Michelle Zauner I enjoy touring distilleries. I love seeing the process of making whiskey, but I’m usually taken aback when we get to the fermentation step. Occasionally, the fermenters are enclosed and vent to the roof. Most fermenters that I see, however, are open top vats. This [...]

By |2025-11-06T11:11:31-06:00October 2nd, 2025|Chemicals, Craft Distillery Safety, Gas, Process Safety, Workplace Safety|Comments Off on Carbon Dioxide: Silent but Deadly

OSHA Says: Promptly, Timely, and As Soon As Possible

“We cannot do everything at once, but we can do something at once.”  — Calvin Coolidge I love a good play on words. “At once” can mean either “simultaneously” or it can mean “immediately”, and Calvin Coolidge managed to pack both meanings into a single sentence. “We cannot do everything simultaneously, but we can do [...]

By |2025-09-29T11:52:57-05:00September 26th, 2025|PHA, Process Safety, Process Safety Management|Comments Off on OSHA Says: Promptly, Timely, and As Soon As Possible

Hot Potato

“More often than not, to blame someone else is to play ‘hot potato’ with something that’s neither hot nor a potato.”  — Craig D. Lounsbrough Imagine you work at a plant that makes a polymer. One of the raw materials is the monomer and it is toxic, reactive, and flammable. It contains an inhibitor to [...]

By |2025-09-18T09:55:07-05:00September 18th, 2025|Procedures, Process Safety, Workplace Safety|Comments Off on Hot Potato

Confined Spaces: Even in Craft Distilleries and Microbreweries

“I have a horror of being in confined spaces.”  — Hayley Mills At a craft distillery that is not too far from Bluefield’s offices, the owner spoke about his need to climb into the pot still to clean out the stillage, especially the spent grains. He saw me wince and said, “Yeah, I know. It’s [...]

By |2025-11-06T11:12:04-06:00September 11th, 2025|Craft Distillery Safety, Procedures, Process Safety, Workplace Safety|Comments Off on Confined Spaces: Even in Craft Distilleries and Microbreweries

Combustible Dust Hazards: Horizon Biofuels

“Anyone can see a forest fire. Skill lies in sniffing the first smoke.”  — Robert A. Heinlein One of my children has a house in The Ville, the neighborhood in north St. Louis that a tornado ripped through in May 2025. Since that tornado, I’ve become adept with a chainsaw, cutting into firewood the felled [...]

By |2025-09-04T09:39:38-05:00September 4th, 2025|Current Events, Process Safety|Comments Off on Combustible Dust Hazards: Horizon Biofuels

Ethanol: What Are the Limits?

“Ventilation is the profound secret of existence.”  — Peter Sloterdijk Most people, when hearing about the legal limits of ethanol, will think of Blood Alcohol Concentration (BAC). Except for Utah, where the BAC limit for driving is 0.05%, the BAC limit in the United States is 0.08%. That applies to drivers that are 21 years [...]

By |2025-11-06T11:12:56-06:00August 28th, 2025|Chemicals, Craft Distillery Safety, Process Safety|Comments Off on Ethanol: What Are the Limits?

Bad Chemistry: Mixing Cleaning Products

“Ignorance is not too dangerous. If you combine it with power, then this is a toxic mix.”  — Yuvai Noah Harari Not surprisingly, eighteen of the thirty incidents in Volume 3 of the Chemical Safety Board’s series on incident reports addressed incidents at refineries and large chemical complexes. One incident in Volume 3, though, was [...]

By |2025-11-06T11:13:32-06:00August 14th, 2025|Chemicals, Craft Distillery Safety, Process Safety, Workplace Safety|Comments Off on Bad Chemistry: Mixing Cleaning Products

CSB Incident Reports: Volume 3

“We must be part of the general staff at the inception, rather than the ambulance drivers at the bitter end.”  — Lane Kirkland Despite being established under the authority of the Clean Air Act Amendments of 1990, which has not been repealed, the Trump administration intends to discontinue funding the Chemical Safety Board as of [...]

By |2025-08-07T11:01:32-05:00August 7th, 2025|Current Events, Process Safety, Process Safety Management, Workplace Safety|Comments Off on CSB Incident Reports: Volume 3

Process and Product Safety: Contaminants

“All happy families are alike; each unhappy family is unhappy in its own way.”  — Leo Tolstoy, in Anna Karenina I once worked with a facility that discharged process equipment cleaning water to the city sewer. They had a tough time staying below the discharge limits for copper. In turned out that the city water [...]

By |2025-11-06T11:14:13-06:00July 31st, 2025|Chemicals, Craft Distillery Safety, PHA, Process Safety|Comments Off on Process and Product Safety: Contaminants
Go to Top