About Mike Schmidt

With a career in the CPI that began in 1977 with Union Carbide, Mike was profoundly impacted by the 1984 tragedy in Bhopal and has been working on process safety ever since.

Craft Distilleries: Toxic Exposure to Carbon Dioxide

“You will die but the carbon will not; its career does not end with you.”  — Jacob Bronowski A few months ago, I wrote about a project that Bluefield was undertaking to understand the carbon dioxide levels in and around alcohol fermenters. Particularly the fermenters in craft distilleries and microbreweries. I promised to keep everyone [...]

Two Dead in West Virginia

“It was not uncommon; it’s what they do. But there was something going on that was different.”  — C.W.Sigman, Director of Kanawha County Emergency Management At about 9:30 am on Wednesday morning, April 22, 2026, two chemicals reacted to form hydrogen sulfide, a toxic gas, at the small Catalyst Refiners facility in Institute, West Virginia. [...]

By |2026-04-23T14:06:41-05:00April 23rd, 2026|Chemicals, Current Events, Process Safety, Workplace Safety|Comments Off on Two Dead in West Virginia

The Future of Shipping Hazardous Materials

“By far, the greatest danger of Artificial Intelligence is that people conclude too early that they understand it.” — Eliezer Yudkowsky This week at the 22nd Global Congress on Process Safety, my colleague Michael Smith presented a poster on “Getting Safer: The Future of Shipping Hazardous Materials”. His premise was that of all the modes [...]

By |2026-04-16T11:05:24-05:00April 16th, 2026|Chemicals, Process Safety, Workplace Safety|Comments Off on The Future of Shipping Hazardous Materials

Regulating Chemical Safety: A Comparison of the EPA and OSHA

“The only thing that saves us from bureaucracy is its inefficiency. An efficient bureaucracy is the greatest threat to liberty.”  — Eugene McCarthy A client recently posed this question: “Why do you think the EPA is more willing to update its regulations than OSHA?” Is it? We gave a glib answer – resources – but [...]

By |2026-04-09T14:47:31-05:00April 9th, 2026|Process Safety Management, Workplace Safety|Comments Off on Regulating Chemical Safety: A Comparison of the EPA and OSHA

CSB Accidental Releases: Six Years of Data

“The key to good decision making is not knowledge. It is understanding. We are swimming in the former. We are desperately lacking in the latter.”  — Malcolm Gladwell Facilities in the chemical process industries were required to report accidental release events to the Chemical Safety Board (CSB) beginning back in March 2020. These included incidents [...]

By |2026-04-02T17:05:26-05:00April 2nd, 2026|Chemicals, Process Safety, Workplace Safety|Comments Off on CSB Accidental Releases: Six Years of Data

Recognizing Hazards: Nickel Carbonyl

“Ambivalence is like carbon monoxide – undetectable yet deadly.”  — Cherie Carter-Scott World Fertilizer published an article in its March 2026 issue on “An Overlooked Process Hazard” in the production of ammonia fertilizers. It seems to me that this hazard has broader implications, beyond fertilizer production. Flammable liquids and flammable gases are all covered by [...]

By |2026-03-27T12:48:50-05:00March 27th, 2026|Chemicals, Process Safety|1 Comment

Bad Chemistry: Energetic Decomposition

“Everything that comes together falls apart.”  — John Green When we think of decomposition, we usually think of it as a slow, inexorable process of breaking down useful things into malodorous glop. Think of that six-month-old head of lettuce in the bottom of the refrigerator. Or the carcass of the dead animal in the woods, [...]

By |2026-03-19T15:04:44-05:00March 19th, 2026|Chemicals, Process Safety|Comments Off on Bad Chemistry: Energetic Decomposition

CSB Incident Reports: Volume 4

“Depend upon it, sir, when a man knows he is to be hanged in a fortnight, it concentrates his mind wonderfully.”  — Samuel Johnson Last year, the administration announced its intention to shutter the Chemical Safety Board. The chemical process industries rallied around this life-saving agency, and to our relief, funding was restored, almost, in [...]

By |2026-03-12T10:38:10-05:00March 12th, 2026|Chemicals, Current Events, Process Safety, Workplace Safety|Comments Off on CSB Incident Reports: Volume 4

BLS Fatality Data: What Do Differences in the CPI Tell Us?

“One can state, without exaggeration, that the observation of and the search for similarities and differences are the basis of all human knowledge.”  — Alfred Nobel Yearly, the Bureau of Labor Statistics publishes fatality data for the U.S. workplace, private and public.  Usually, it is in December for the previous year. Because of the government [...]

By |2026-03-05T20:02:25-06:00March 5th, 2026|Process Safety Management, Workplace Safety|Comments Off on BLS Fatality Data: What Do Differences in the CPI Tell Us?

Craft Distilleries and Microbreweries: Hatch Acts

“The faintly lit hatchway lay in the dark…like a grave yawning at judgement day in some old apocalyptic painting.”  — Cormac McCarthy One of the appeals of craft distilleries and microbreweries is that they produce small batches, so a lot of care goes into each batch. Small batches, by their very nature, require small additions [...]

By |2026-02-26T11:07:29-06:00February 26th, 2026|Craft Distillery Safety, Process Safety|Comments Off on Craft Distilleries and Microbreweries: Hatch Acts
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