About Mike Schmidt

With a career in the CPI that began in 1977 with Union Carbide, Mike was profoundly impacted by the 1984 tragedy in Bhopal and has been working on process safety ever since.

In the News: A Release in Toledo

“If you don’t read the newspaper, you’re uninformed. If you read the newspaper, you’re misinformed.”  — Mark Twain Anymore, despite knowing that they cannot believe much of what they read or hear there, most people get their news from the internet. If not there, then the evening news or cable news. When it comes to [...]

By |2026-10-22T21:22:35-05:00October 22nd, 2026|Chemicals, Current Events, Process Safety|0 Comments

Elements of PSM: Contractors

“That’s why kings send ambassadors. This way, if someone gets captured, the king is still safe. We, my friend, are something Elend can never be: expendable.”  — Brandon Sanderson When OSHA was first developing the Process Safety Management (PSM) standard (29 CFR 1910.119), there was a growing practice in the chemical process industries of contracting [...]

Accidental Releases: The Latest Report from the CSB

“The greatest enemy of knowledge is not ignorance; it is the illusion of knowledge.”  — Stephen Hawking Beginning in March 2020, the Chemical Safety Board (CSB) began requiring that all facilities report all significant chemical releases. That way, they didn’t have to rely on media reports to know what was happening. After a slow start, [...]

By |2026-10-08T14:12:55-05:00October 8th, 2026|Chemicals, Current Events, Process Safety|Comments Off on Accidental Releases: The Latest Report from the CSB

Foolish Compliance: Rules Without Reason

“It is a truth universally acknowledged that you can’t wear white after Labor Day. But why?”  — Anna Cafolla and Elise Taylor, Vogue Magazine There are few things more foolish than asking an engineer for fashion advice. But I have heard since I was a little boy, mostly from the girls and women in my [...]

By |2026-10-01T14:46:34-05:00October 1st, 2026|Workplace Safety|Comments Off on Foolish Compliance: Rules Without Reason

Redundancy: When Backups Fail

“I have to buy three of everything. It doesn’t make any sense, but I have to. I’m worried I might lose it, and if I lose it, then I have a backup and then I have a backup to my backup.”  — Huda Kattan I was travelling this week and while at the airport, I [...]

By |2026-09-24T10:27:41-05:00September 24th, 2026|Current Events, Process Safety, Process Safety Management, Workplace Safety|Comments Off on Redundancy: When Backups Fail

Elements of PSM: Operating Procedures

“I found that the recipes in most – in all – the books I had were really not adequate. They didn’t tell you enough…I won’t do anything unless I’m told why I’m doing it. So I felt that we needed fuller explanations so that if you followed one of these recipes, it should turn out [...]

By |2026-09-17T12:24:49-05:00September 17th, 2026|Procedures, Process Safety|Comments Off on Elements of PSM: Operating Procedures

In the News: An Ammonia Release in Troy

“I think the coop should be held financially responsible to all the residents that were evacuated and cover all costs in the deployment of all emergency personnel!!! A thousand dollars or better per household!!! Payable by the end of next week!!!” – Ron Follis, commenting on the Lincoln County Emergency Management Facebook post Shortly before [...]

By |2026-09-10T10:10:32-05:00September 10th, 2026|Chemicals, Current Events, Process Safety|Comments Off on In the News: An Ammonia Release in Troy

The Elements of PSM: Trade Secrets

“This hour I tell things in confidence. I might not tell everybody, but I will tell you.”  — Walt Whitman I once worked at a plant that produced performance chemicals. Performance chemicals are sold based on what they do rather than what they are. The key specifications are the performance specifications, not the composition specifications. [...]

By |2026-09-03T14:54:33-05:00September 3rd, 2026|Chemicals, Process Safety, Process Safety Management|Comments Off on The Elements of PSM: Trade Secrets

Attitudes: Are We Too Reckless with Fires?

“That’s what insurance is for, right?”  — Liam Dai (and thousands of others) There was recently a fire at a popular business in south Saint Louis city that was widely reported on the local news. As with many fires that happen here in Saint Louis, someone set up a GoFundMe fund to help the business [...]

By |2026-08-28T14:28:51-05:00August 28th, 2026|Process Safety, Workplace Safety|Comments Off on Attitudes: Are We Too Reckless with Fires?

Aging Plants: Significantly More Likely to Suffer Failures?

“You know you are getting old when everything hurts, and what doesn’t hurt doesn’t work.”  — Hy Gardner A few weeks ago, we posted a blog about the need for increased maintenance, testing, and inspection on equipment that has aged past the constant failure rate period of the bathtub curve into the wear-out period of [...]

By |2026-08-21T13:25:25-05:00August 21st, 2026|Process Safety, Workplace Safety|Comments Off on Aging Plants: Significantly More Likely to Suffer Failures?
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