About Mike Schmidt

With a career in the CPI that began in 1977 with Union Carbide, Mike was profoundly impacted by the 1984 tragedy in Bhopal and has been working on process safety ever since.

Hear No Evil, See No Evil: False Alarms and Spurious Trips

“With a chemical alarm, you’re going to build one that is oversensitive because you would rather the alarm go off and give you a false alarm than to err on the other side.”  —General Norman Schwarzkopf False alarms and spurious trips are inconvenient and annoying. They shut down operations that are running well, imposing the [...]

By | 2019-02-21T14:34:49+00:00 February 21st, 2019|Process Safety|0 Comments

Do You Need a Hero? Emergency Action Plans

“Show me a hero and I’ll write you a tragedy.”  — F. Scott Fitzgerald Being a firefighter is about as safe as any typical job in the United States. Fighting house fires is safer.  Fighting industrial fires, on the other hand, is about as dangerous as the most dangerous jobs that are legal. The Dangers [...]

By | 2019-02-14T14:32:40+00:00 February 14th, 2019|Chemicals, PHA, Procedures, Training, Workplace Safety|0 Comments

Why Different PHA Teams Get Different Results

“Differences challenge assumptions.”  Anne Wilson Schaef There is a common misunderstanding about the nature of Process Hazard Analyses (PHAs):  that they are objective studies. By objective, we mean that different teams, working at different times and at different places, but looking at the same process, will get the same results. There is a perception that [...]

By | 2019-02-07T16:08:56+00:00 February 7th, 2019|PHA, Process Safety Management|0 Comments

Your Next Blockbuster Adventure: The PHA

“Archeology is the search for fact, not truth. If it’s truth you’re looking for, Dr. Tyree’s philosophy class is right down the hall.” — Indiana Jones, from The Last Crusade A process hazard analysis (PHA) is not a trivial exercise.  The search for process hazards takes time and effort, and it pulls a team of [...]

By | 2019-01-31T15:53:17+00:00 January 31st, 2019|PHA, Process Safety, Process Safety Management|0 Comments

Risk Tolerance Criteria: How Low Do You Go?

“Some risks are plainly acceptable and others are plainly unacceptable.”  Supreme Court Justice John Paul Stevens When Justice Stevens wrote that opinion for the majority in the 1980 OSHA Benzene case, he went on to add that odds of fatality of one in a billion could not be considered significant but that for odds of [...]

By | 2019-01-24T14:34:43+00:00 January 24th, 2019|Process Safety Management, Risk Assessment|0 Comments

By the Book: Procedure Violations in Incident Investigations

“There is almost no human action or decision that cannot be made to look flawed and less sensible in the misleading light of hindsight.  It is essential that the critic should keep himself constantly aware of that fact.”  — Lord Anthony Hidden One of the insidious effects of hindsight bias is that it puts much [...]

Near Misses: Learning from Experience

“Experience is a hard teacher because she gives the test first, the lesson afterward.”  — Vernon Law When hit with the first winter storm of the season, everyone has to learn how to drive all over again.  In our community, freezing rain coats everything, including the roads, which makes driving especially treacherous.  A few years [...]

Lab Safety: Being Interested Isn’t Enough

“Once trained, the hazard often becomes a routine part of their experimentation and researchers perceive themselves to be experts in handling the hazard. Perceived familiarity can shift the awareness level from cautiousness to complacency.”  — University of California Center for Laboratory Safety It didn’t get much press.  Science reported on it, as did Chemical & [...]

By | 2019-01-03T18:58:49+00:00 January 3rd, 2019|Chemicals, Procedures, Workplace Safety|0 Comments

Lock the Gates Behind You

“If you want zero risk in the plant, send everyone home and lock the gate.”  — Industrial safety proverb I don’t remember when I first heard it, but I know I’ve said it. Risk is inherent to the chemical enterprise. We can reduce it, but we cannot eliminate it entirely. Zero risk is not an [...]

By | 2018-12-20T13:45:58+00:00 December 20th, 2018|Current Events, Process Safety, Workplace Safety|0 Comments

Master the Box

“Constraints inspire creativity.”  — Christopher Isaac “Biz”Stone, co-founder of Twitter I once asked a young engineer if he knew where the phrase, “Think Outside the Box,” came from. “Taco Bell?” he replied tentatively. I asked a few of my other younger colleagues and to a person they had no idea where the phrase came from. As [...]

By | 2018-12-15T17:20:41+00:00 December 14th, 2018|Current Events, Training|1 Comment