“It was not uncommon; it’s what they do. But there was something going on that was different.” — C.W.Sigman, Director of Kanawha County Emergency Management At about 9:30 am on Wednesday morning, April 22, 2026, two chemicals reacted to form hydrogen sulfide, a toxic gas, at the small Catalyst Refiners facility in Institute, West Virginia. [...]
“By far, the greatest danger of Artificial Intelligence is that people conclude too early that they understand it.” — Eliezer Yudkowsky This week at the 22nd Global Congress on Process Safety, my colleague Michael Smith presented a poster on “Getting Safer: The Future of Shipping Hazardous Materials”. His premise was that of all the modes [...]
“The key to good decision making is not knowledge. It is understanding. We are swimming in the former. We are desperately lacking in the latter.” — Malcolm Gladwell Facilities in the chemical process industries were required to report accidental release events to the Chemical Safety Board (CSB) beginning back in March 2020. These included incidents [...]
“Ambivalence is like carbon monoxide – undetectable yet deadly.” — Cherie Carter-Scott World Fertilizer published an article in its March 2026 issue on “An Overlooked Process Hazard” in the production of ammonia fertilizers. It seems to me that this hazard has broader implications, beyond fertilizer production. Flammable liquids and flammable gases are all covered by [...]
“Everything that comes together falls apart.” — John Green When we think of decomposition, we usually think of it as a slow, inexorable process of breaking down useful things into malodorous glop. Think of that six-month-old head of lettuce in the bottom of the refrigerator. Or the carcass of the dead animal in the woods, [...]
“Depend upon it, sir, when a man knows he is to be hanged in a fortnight, it concentrates his mind wonderfully.” — Samuel Johnson Last year, the administration announced its intention to shutter the Chemical Safety Board. The chemical process industries rallied around this life-saving agency, and to our relief, funding was restored, almost, in [...]
“Always lists to be made, as if writing items in neat vertical rows might stave off randomness and chaos.” — Dani Shapiro People love lists. Top Ten Lists. Top Twelve Lists. Casey Kasem’s American Top Forty. And for those with short attention spans, Top Three Lists. I recently received an email asking if I agreed [...]
“What a pure blessing it was to have a bath in a tub alone in a room where all you had to do was pump the water, not tote buckets.” — Nancy E. Turner Somewhere in every process facility, liquids flow through pipes. Sometimes that flow is pulled by gravity. Some facilities push the liquid [...]
“I have so much paperwork. I’m afraid my paperwork has paperwork.” — Gabrielle Zevin One of the key differences between OSHA’s Process Safety Management (PSM) standard and the EPA’s Risk Management Planning (RMP) rule is the RMP rule’s requirement to submit documentation to the EPA. OSHA has no similar requirement for submission. If OSHA wants [...]
“Don’t be misled by History, or any other unreliable source.” — Will Rogers I remember when I lost faith in safety data sheets – SDSs. Well, they were called Material Safety Data Sheets – MSDSs – then. I was a young engineer, and the only engineer, at a start-up. My boss, the owner, assigned me [...]
