“The key to good decision making is not knowledge. It is understanding. We are swimming in the former. We are desperately lacking in the latter.” — Malcolm Gladwell Facilities in the chemical process industries were required to report accidental release events to the Chemical Safety Board (CSB) beginning back in March 2020. These included incidents [...]
“Ambivalence is like carbon monoxide – undetectable yet deadly.” — Cherie Carter-Scott World Fertilizer published an article in its March 2026 issue on “An Overlooked Process Hazard” in the production of ammonia fertilizers. It seems to me that this hazard has broader implications, beyond fertilizer production. Flammable liquids and flammable gases are all covered by [...]
“Everything that comes together falls apart.” — John Green When we think of decomposition, we usually think of it as a slow, inexorable process of breaking down useful things into malodorous glop. Think of that six-month-old head of lettuce in the bottom of the refrigerator. Or the carcass of the dead animal in the woods, [...]
“Depend upon it, sir, when a man knows he is to be hanged in a fortnight, it concentrates his mind wonderfully.” — Samuel Johnson Last year, the administration announced its intention to shutter the Chemical Safety Board. The chemical process industries rallied around this life-saving agency, and to our relief, funding was restored, almost, in [...]
“Always lists to be made, as if writing items in neat vertical rows might stave off randomness and chaos.” — Dani Shapiro People love lists. Top Ten Lists. Top Twelve Lists. Casey Kasem’s American Top Forty. And for those with short attention spans, Top Three Lists. I recently received an email asking if I agreed [...]
“What a pure blessing it was to have a bath in a tub alone in a room where all you had to do was pump the water, not tote buckets.” — Nancy E. Turner Somewhere in every process facility, liquids flow through pipes. Sometimes that flow is pulled by gravity. Some facilities push the liquid [...]
“I have so much paperwork. I’m afraid my paperwork has paperwork.” — Gabrielle Zevin One of the key differences between OSHA’s Process Safety Management (PSM) standard and the EPA’s Risk Management Planning (RMP) rule is the RMP rule’s requirement to submit documentation to the EPA. OSHA has no similar requirement for submission. If OSHA wants [...]
“Don’t be misled by History, or any other unreliable source.” — Will Rogers I remember when I lost faith in safety data sheets – SDSs. Well, they were called Material Safety Data Sheets – MSDSs – then. I was a young engineer, and the only engineer, at a start-up. My boss, the owner, assigned me [...]
“A rule without exceptions is an instrument capable of doing mischief to the innocent and bringing grief—as well as injustice—to those who should gain exemptions from the rule’s functioning.” — Derrick Bell I don’t remember when I first realized that there is a difference between process safety management and Process Safety Management. Process safety—the aspect [...]
“I had thought fermentation was controlled death.” — Michelle Zauner I enjoy touring distilleries. I love seeing the process of making whiskey, but I’m usually taken aback when we get to the fermentation step. Occasionally, the fermenters are enclosed and vent to the roof. Most fermenters that I see, however, are open top vats. This [...]
