The PSM Standard: Are Craft Distilleries Covered?

“A rule without exceptions is an instrument capable of doing mischief to the innocent and bringing grief—as well as injustice—to those who should gain exemptions from the rule’s functioning.”  — Derrick Bell I don’t remember when I first realized that there is a difference between process safety management and Process Safety Management. Process safety—the aspect [...]

By |2025-11-06T11:11:04-06:00October 23rd, 2025|Chemicals, Craft Distillery Safety, Process Safety, Process Safety Management|Comments Off on The PSM Standard: Are Craft Distilleries Covered?

Carbon Dioxide: Silent but Deadly

“I had thought fermentation was controlled death.”  — Michelle Zauner I enjoy touring distilleries. I love seeing the process of making whiskey, but I’m usually taken aback when we get to the fermentation step. Occasionally, the fermenters are enclosed and vent to the roof. Most fermenters that I see, however, are open top vats. This [...]

By |2025-11-06T11:11:31-06:00October 2nd, 2025|Chemicals, Craft Distillery Safety, Gas, Process Safety, Workplace Safety|Comments Off on Carbon Dioxide: Silent but Deadly

Ethanol: What Are the Limits?

“Ventilation is the profound secret of existence.”  — Peter Sloterdijk Most people, when hearing about the legal limits of ethanol, will think of Blood Alcohol Concentration (BAC). Except for Utah, where the BAC limit for driving is 0.05%, the BAC limit in the United States is 0.08%. That applies to drivers that are 21 years [...]

By |2025-11-06T11:12:56-06:00August 28th, 2025|Chemicals, Craft Distillery Safety, Process Safety|Comments Off on Ethanol: What Are the Limits?

Bad Chemistry: Mixing Cleaning Products

“Ignorance is not too dangerous. If you combine it with power, then this is a toxic mix.”  — Yuvai Noah Harari Not surprisingly, eighteen of the thirty incidents in Volume 3 of the Chemical Safety Board’s series on incident reports addressed incidents at refineries and large chemical complexes. One incident in Volume 3, though, was [...]

By |2025-11-06T11:13:32-06:00August 14th, 2025|Chemicals, Craft Distillery Safety, Process Safety, Workplace Safety|Comments Off on Bad Chemistry: Mixing Cleaning Products

Process and Product Safety: Contaminants

“All happy families are alike; each unhappy family is unhappy in its own way.”  — Leo Tolstoy, in Anna Karenina I once worked with a facility that discharged process equipment cleaning water to the city sewer. They had a tough time staying below the discharge limits for copper. In turned out that the city water [...]

By |2025-11-06T11:14:13-06:00July 31st, 2025|Chemicals, Craft Distillery Safety, PHA, Process Safety|Comments Off on Process and Product Safety: Contaminants

Hot Work: Explosion and Fire in Tequila, Mexico

“Tastes like heaven, burns like hell.” — Fireball slogan Tequila is a far cry from the cloying cinnamon-flavored spirit called Fireball. But they both have one thing in common: they burn like hell. Literally. As do all spirits. For reference, the flash point of 80 proof (40% ABV) spirits, is 26 C (79°F), meaning [...]

By |2025-07-24T09:20:38-05:00July 24th, 2025|Chemicals, Process Safety, Workplace Safety|Comments Off on Hot Work: Explosion and Fire in Tequila, Mexico

Spilt Whiskey: What a Waste

“You have to be prepared to take a spill.”  — Shaun White Not long ago, a friend and I were watching a movie where one of the characters, despondent and bereft, stumbled down the street while clutching a bottle of spirits. As the character unlocked the door to his home, the bottle slipped from his [...]

By |2025-11-06T11:15:06-06:00July 17th, 2025|Chemicals, Craft Distillery Safety, Process Safety, Workplace Safety|Comments Off on Spilt Whiskey: What a Waste

Quantifying Consequences: RQs

“Quantity and persistence will get you the outcomes you need.”  — James Altucher One of the challenges of process hazard analysis is risk assessment. To determine whether additional risk reduction is required, the team must quantify the risk and compare it to risk tolerance criteria. For the risk tolerance criteria to be useful to the [...]

By |2025-07-03T14:53:11-05:00July 3rd, 2025|Chemicals, PHA, Process Safety|Comments Off on Quantifying Consequences: RQs

Trendspotting: Five Years of Incident Report Data from the CSB

“It doesn’t take many observations to think you’ve spotted a trend, and it’s probably not a trend at all.”  — Daniel Kahneman In a December 2022 press release, CSB Chairperson Steve Owens alerted us all to a worrisome spike in CSB-reportable incidents at chemical facilities and the need to focus on winterization to prevent major [...]

By |2025-05-22T14:06:14-05:00May 22nd, 2025|Chemicals, Current Events, Process Safety, Workplace Safety|Comments Off on Trendspotting: Five Years of Incident Report Data from the CSB

Hazard Communication: Does Whiskey Need an SDS?

“Whisky making is an act of cooperation between the blessings of nature and the wisdom of man.”  — Masataka Taketsura While on a tour of a craft distillery, the distiller (and owner) and I got to talking about the safety aspects of distilling whiskey. The question of whether whiskey needed an SDS came up. It [...]

By |2025-11-06T11:15:52-06:00May 15th, 2025|Chemicals, Craft Distillery Safety, Procedures, Process Safety|Comments Off on Hazard Communication: Does Whiskey Need an SDS?
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