Foolish Compliance: Rules Without Reason

“It is a truth universally acknowledged that you can’t wear white after Labor Day. But why?”  — Anna Cafolla and Elise Taylor, Vogue Magazine There are few things more foolish than asking an engineer for fashion advice. But I have heard since I was a little boy, mostly from the girls and women in my [...]

By |2026-10-01T14:46:34-05:00October 1st, 2026|Workplace Safety|0 Comments

Redundancy: When Backups Fail

“I have to buy three of everything. It doesn’t make any sense, but I have to. I’m worried I might lose it, and if I lose it, then I have a backup and then I have a backup to my backup.”  — Huda Kattan I was travelling this week and while at the airport, I [...]

By |2026-09-24T10:27:41-05:00September 24th, 2026|Current Events, Process Safety, Process Safety Management, Workplace Safety|Comments Off on Redundancy: When Backups Fail

Attitudes: Are We Too Reckless with Fires?

“That’s what insurance is for, right?”  — Liam Dai (and thousands of others) There was recently a fire at a popular business in south Saint Louis city that was widely reported on the local news. As with many fires that happen here in Saint Louis, someone set up a GoFundMe fund to help the business [...]

By |2026-08-28T14:28:51-05:00August 28th, 2026|Process Safety, Workplace Safety|Comments Off on Attitudes: Are We Too Reckless with Fires?

Aging Plants: Significantly More Likely to Suffer Failures?

“You know you are getting old when everything hurts, and what doesn’t hurt doesn’t work.”  — Hy Gardner A few weeks ago, we posted a blog about the need for increased maintenance, testing, and inspection on equipment that has aged past the constant failure rate period of the bathtub curve into the wear-out period of [...]

By |2026-08-21T13:25:25-05:00August 21st, 2026|Process Safety, Workplace Safety|Comments Off on Aging Plants: Significantly More Likely to Suffer Failures?

Secrecy vs. Safety

“Bureaucracy and compliance now seem less about managing the safety of the workers we are responsible for, and more about managing the liability of the people they work for.”  — Sidney Dekker One of the foundations of process safety is that we learn from experience. Because relevant experience comes from making mistakes and facing failures, [...]

By |2026-07-30T12:07:11-05:00July 30th, 2026|Process Safety, Process Safety Management, Workplace Safety|Comments Off on Secrecy vs. Safety

Process Safety: Aging Equipment

“If I’d known I was going to live so long, I would have taken better care of myself.”  — Billy Noonan The 1967 film, The Graduate, has one of the most famous lines in all of cinema. Mr. McGuire is giving advice to recent college graduate, Benjamin Braddock, played by Dustin Hoffman. Mr. McGuire: “Just [...]

By |2026-07-02T15:31:00-05:00July 2nd, 2026|Chemicals, Procedures, Process Safety, Workplace Safety|Comments Off on Process Safety: Aging Equipment

In the News: The Nippon Dynawave Tank Failure

“Do you fix a wheel that isn’t broken, or do you wait until the cart collapses?”  — Jodi Picoult During the week beginning Thursday, May 21, 2026, and going over the Memorial Day holiday weekend, our phones lit up with queries from friends and acquaintances about a series of chemical mishaps and disasters that got [...]

By |2026-05-28T14:55:57-05:00May 28th, 2026|Chemicals, Current Events, Process Safety, Workplace Safety|Comments Off on In the News: The Nippon Dynawave Tank Failure

Overlooked Process Hazards: Insects

“Give me a 15-foot crocodile any day over a bee.”  — Bindi Irwin We recently had an unexpected hazard appear outside our office. Unexpected by us, our neighbors, and the Saint Louis Metropolitan Police Department, at least. A hive of bees covered the fire hydrant outside our front door. From across the street, neighbors carefully [...]

By |2026-05-14T11:35:13-05:00May 14th, 2026|Process Safety, Workplace Safety|Comments Off on Overlooked Process Hazards: Insects

Operations and Safety: The Disconnect

“Don’t ever take a fence down until you know why it was put up.” -Joseph Joubert On a busy afternoon, maintenance flagged a small leak on a piece of equipment, nothing urgent, but something that required a shutdown to fix properly. Operations pushed back. So, a temporary workaround was put in place, extra checks were [...]

By |2026-05-07T10:11:34-05:00May 7th, 2026|Workplace Safety|Comments Off on Operations and Safety: The Disconnect

Craft Distilleries: Toxic Exposure to Carbon Dioxide

“You will die but the carbon will not; its career does not end with you.”  — Jacob Bronowski A few months ago, I wrote about a project that Bluefield was undertaking to understand the carbon dioxide levels in and around alcohol fermenters. Particularly the fermenters in craft distilleries and microbreweries. I promised to keep everyone [...]

By |2026-05-01T12:04:07-05:00April 30th, 2026|Chemicals, Craft Distillery Safety, Process Safety, Risk Assessment, Workplace Safety|Comments Off on Craft Distilleries: Toxic Exposure to Carbon Dioxide
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