Process Safety: Proper Maintenance is Essential

“If at any time [federal] inspectors identify something that needs to be addressed, our team does so immediately.”  — Elizabeth Ward, company spokesperson for Boar’s Head Provision Co. I was once a Scoutmaster. One of the most coveted items that my younger Scouts could earn was the Totin’ Chip, which granted them the right to [...]

Complacency: What Can Be Done About It?

“You need to have redesign because familiarity breeds a kind of complacency.”  — Timothy White When a hazardous incident occurs, we often hear a single word offered as an explanation: “Complacency.”  Maybe it’s true, but is it helpful? You will never hear someone come to the defense of complacency. Complacency is universally regarded as undesirable. [...]

By |2024-08-29T08:41:18-05:00August 29th, 2024|Process Safety, Process Safety Management, Workplace Safety|Comments Off on Complacency: What Can Be Done About It?

Cameras: Like A Watched Pot

“Notice. All Activities Monitored By Video Camera.”  — Various Department Store Surveillance Signs The adage that a watched pot never boils is false. The boil will occur, regardless of whether someone is observing it. Watching the pot appears to increase the time it takes to boil, especially if that is the only task that the [...]

By |2023-10-12T09:47:05-05:00October 12th, 2023|Process Safety, Process Safety Management, Workplace Safety|Comments Off on Cameras: Like A Watched Pot

…And Their Representatives

“Representation not only reflects, but actually changes reality.”  — Angela Chen OSHA has several regulations that allow or require employee participation in activities regarding workplace safety. For instance, there is employee participation during OSHA inspections and in the development of the elements of the Process Safety Management (PSM) standard. And those regulations don’t stop at [...]

By |2023-08-31T15:37:00-05:00August 31st, 2023|PHA, Process Safety Management|2 Comments

Too Many Players on the Field: PHA Teams

“Meetings should have as few people as possible, but all the right people.”  — Charles W. Scharf Ever been in a Process Hazard Analysis (PHA) meeting where there were over a dozen people? Wasn’t it excruciating? Either you wondered why you needed to be there, or you wondered why some of the other people needed [...]

By |2023-08-24T15:09:17-05:00August 24th, 2023|PHA, Process Safety Management|Comments Off on Too Many Players on the Field: PHA Teams

Recordable vs. Reportable: OSHA’s Changing Requirements

“OSHA has determined that…the Form 300A data are sufficient for enforcement targeting and compliance assistance at this time.”  — OSHA in 84 FR 392, 25-Jan-2019 Many have a hard time distinguishing between an injury that is OSHA “recordable” and an injury that is OSHA “reportable”. “Recordable” means that an employer must complete a Form 301 [...]

By |2023-08-11T18:22:31-05:00July 20th, 2023|Current Events, Process Safety Management|Comments Off on Recordable vs. Reportable: OSHA’s Changing Requirements

But They Will Still Burn: Class IIIB Liquids

“Restaurant kitchens have grease fires all the time. A little oil on a burner, and you clear out a restaurant without raising too much suspicion or causing too much damage…Still, it’s best not to stick around too long after you’ve set a kitchen on fire.”  — Michael Westen, on Burn Notice It’s hard to get [...]

By |2023-08-14T18:29:51-05:00June 1st, 2023|Chemicals, Process Safety Management|Comments Off on But They Will Still Burn: Class IIIB Liquids

A Second Wind

“Time is the fire in which we burn.”- Delmore Schwartz A resin and rosin manufacturer in Brunswick, Georgia reignited in the afternoon on April 15th after catching fire that morning. Sources cite changing winds as a possible reason for reignition, a natural occurrence out of human control. Tornados, hurricanes, and earthquakes are consistently on the [...]

By |2023-08-11T16:20:22-05:00April 20th, 2023|Current Events, Process Safety Management, Workplace Safety|Comments Off on A Second Wind

Fire: What’s In a Name

“The name is the thing, and the true name is the true thing. To speak the name is to control the thing.”  — Ursala K. Le Guin, The Rule of Names Process safety has three concerns: fires, explosions, and toxic releases. The most ancient of these concerns is fire. Because fire has been our servant [...]

By |2023-03-10T15:10:13-06:00March 10th, 2023|Gas, Process Safety, Process Safety Management|Comments Off on Fire: What’s In a Name

Avoiding the Streetlight Effect: How Does the CPI Really Get Safer?

“The battle of getting better is never ending.”  — Antonio Brown There’s an old joke about someone looking for their keys under a streetlight. A passerby offered to help but after a while, asked, “Are you sure this is where you lost them?” “No, I lost them over there in the park.” “Then why are [...]

By |2023-01-05T15:25:30-06:00January 5th, 2023|Process Safety, Process Safety Management, Workplace Safety|Comments Off on Avoiding the Streetlight Effect: How Does the CPI Really Get Safer?
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