Behavioral Based Safety Mistakes: Why Your Program is Failing

“It is wrong to suppose that if you can’t measure it, you can’t manage it – a costly myth.”  — W. Edwards Deming When I began working for Bluefield Process Safety four years ago, I was prepared to abandon my passion of psychology to pursue another – safety.  What I didn’t know is that, often, [...]

By |2020-04-02T14:50:55+00:00April 2nd, 2020|Procedures, Training, Workplace Safety|0 Comments

Emergencies: Who Are Essential Personnel?

“Is there anyone here on staff who you think is non-essential? If you had to give up one name, who would it be?”  — Conan O’Brien During emergencies, managers often feel compelled to order employees to stay home because of the emergency situation, but then go on to exempt "essential employees designated for mandatory operations." Really. [...]

By |2020-03-05T13:50:21+00:00March 5th, 2020|Current Events, Procedures|0 Comments

Breaking Up Is Hard to Do: HazOp Nodes

“Come on, baby, let’s start anew, ‘cause breaking up is hard to do.”  — Neil Sedaka Before a HazOp team ever assembles, the facilitator has some important tasks to complete: get agreement with management on the scope of the review, identify the boundaries of the study, and break the process up into nodes.  And breaking [...]

By |2020-01-09T16:34:36+00:00January 9th, 2020|PHA, Procedures, Process Safety Management|1 Comment

Everyone Gets a Prize: Employee Participation

“Nor should participation trophies be offered for simply showing up.”  — Kevin Dickenson OSHA is fond of pointing out that the Process Safety Management Standard, 29 CFR-1910.119 (PSM), is a performance-based standard.  While they generally avoid telling us how to comply with standard, they expect us to comply with standard, nonetheless.  There is no prize [...]

By |2019-12-12T15:11:38+00:00December 12th, 2019|Procedures, Process Safety Management|1 Comment

Improving Human Performance Reliability

 “We must accept human error as inevitable - and design around that fact.”  — Donald Berwick The idea of human error and its contribution to industrial incidents has been the center of debate in recent years.  If you’ve been part of more than one incident investigation, you’ve probably experienced an incident being attributed to human [...]

Fools Rush In: What We Really Expect

“For Fools rush in where Angels fear to tread.”  — Alexander Pope I once led some process safety training that involved people from several different plants from around the world. After almost a week together, the people in the training became pretty comfortable with one another.  One of the last topics of the training was [...]

By |2019-10-10T14:13:31+00:00October 10th, 2019|Procedures, Workplace Safety|0 Comments

Yes, But…Hardware Fault Tolerance

“Therefore, by virtue of the authority vested in me by the Universita Committeeatum E Pluribus Unum, I hereby confer upon you the honorary degree of Th.D.,… er, ‘Doctor of Thinkology’.”  —The Wizard of Oz Most of our readers understand that for a Safety Instrumented Function—a SIF—to have a particular Safety Integrity Level—a SIL—its Average Probability [...]

Doing HazOps the RIGHT Way!

“Watching two engineers argue is like watching pigs wallow in mud. Eventually you figure out that they do it because they like to.”  — Anonymous I’m still learning better ways to do HazOps. And since there are better ways, then what I am doing now couldn’t possibly be the best. So, what is the RIGHT [...]

By |2019-05-16T13:53:51+00:00May 16th, 2019|PHA, Procedures, Process Safety|0 Comments

Lab Safety: A Three Phase System

“A pint of sweat will save a gallon of blood.”  George S. Patton, Jr. I intended to begin with “A good plan, well executed, is better than a perfect plan, poorly executed,” but when I checked, that’s not what General Patton said.  What he said was “A good plan, violently executed now, is better than [...]

Do You Need a Hero? Emergency Action Plans

“Show me a hero and I’ll write you a tragedy.”  — F. Scott Fitzgerald Being a firefighter is about as safe as any typical job in the United States. Fighting house fires is safer.  Fighting industrial fires, on the other hand, is about as dangerous as the most dangerous jobs that are legal. The Dangers [...]

By |2019-02-14T14:32:40+00:00February 14th, 2019|Chemicals, PHA, Procedures, Training, Workplace Safety|0 Comments