Behavioral Based Safety Mistakes: Why Your Program is Failing

“It is wrong to suppose that if you can’t measure it, you can’t manage it – a costly myth.”  — W. Edwards Deming When I began working for Bluefield Process Safety four years ago, I was prepared to abandon my passion of psychology to pursue another – safety.  What I didn’t know is that, often, [...]

By |2020-04-02T14:50:55+00:00April 2nd, 2020|Procedures, Training, Workplace Safety|0 Comments

What If There Was No PSM Standard?

“What’s the use you learning to do right when it’s troublesome to do right and ain’t no trouble to do wrong, and the wages is just the same?”  — Mark Twain, in The Adventures of Huckleberry Finn We love to hate regulations. The harder it is to comply with them, the more we hate them. [...]

By |2020-03-26T14:35:52+00:00March 26th, 2020|Process Safety, Process Safety Management|0 Comments

Process Safety: How Far We’ve Come

“Life is a journey and not a destination.”  — Lynn H. Hough When Richard Nixon signed OSHA into law in 1970, the United States was looking at 14,000 work-related fatalities per year. With a workforce of about 70 million full-time equivalents, the work-related fatality rate was about 20 fatalities per 200,000,000 hours worked. In 2018, [...]

Here We Go Again: Defunding the CSB

“Here we go again. Fighting for resources. What the hell am I doing here?”  — Brad Pitt as Roy McBride in Ad Astra I just received an email from a client. They were alarmed that the proposed Federal budget included, again, defunding the Chemical Safety Board, and wanted to know what they could do to [...]

By |2020-02-13T16:59:10+00:00February 13th, 2020|Current Events, Workplace Safety|0 Comments

Villains, Victims, and Heroes in Process Safety

“You’re a hero one day, you’re a villain another day.”  — Vincent Tan Every good story is a story of conflict. It has a villain. It has a victim. And in the best stories, it has a hero. The story of a process incident or scenario is no different. It has villains—causes. It has victims—receptors, [...]

What We Know: Another Explosion in Houston

“All I know is what I read in the papers.”  — Will Rogers When there is a catastrophic release of highly hazardous chemicals, I want to know about it. I want to know what happened, why it happened, and what I can learn to keep it from happening again. I go to news accounts. All [...]

By |2020-02-03T20:35:41+00:00January 30th, 2020|Chemicals, Current Events, Workplace Safety|0 Comments

2018 BLS Fatality Report: Has Anything Changed?

“The more things change, the more they remain the same.”  — Jean-Baptiste Alphonse Karr When I was a young engineer living in a small town in central Massachusetts, I would walk into the town center to pick up groceries and go to the post office. On the way, there was a body shop. I got [...]

By |2019-12-26T16:34:36+00:00December 26th, 2019|Workplace Safety|0 Comments

Everyone Gets a Prize: Employee Participation

“Nor should participation trophies be offered for simply showing up.”  — Kevin Dickenson OSHA is fond of pointing out that the Process Safety Management Standard, 29 CFR-1910.119 (PSM), is a performance-based standard.  While they generally avoid telling us how to comply with standard, they expect us to comply with standard, nonetheless.  There is no prize [...]

By |2019-12-12T15:11:38+00:00December 12th, 2019|Procedures, Process Safety Management|1 Comment

Inconceivable: Unrecognized Hazards

“You keep using that word.  I do not think it means what you think it means.”  - Mandy Patinkin as Inigo Montoya, in The Princess Bride I find the phrase “While we never anticipate a loss of cabin pressure…” incredibly annoying.  To anticipate means to think of something that will or might happen in the [...]

By |2019-12-05T14:08:07+00:00December 5th, 2019|Process Safety, Risk Assessment, Safety Lifecycle|1 Comment

Improving Human Performance Reliability

 “We must accept human error as inevitable - and design around that fact.”  — Donald Berwick The idea of human error and its contribution to industrial incidents has been the center of debate in recent years.  If you’ve been part of more than one incident investigation, you’ve probably experienced an incident being attributed to human [...]