Steam or Hot Oil: Which Is Safer?

“I have always fancied that the end of the world will be when some enormous boiler, heated to three thousand millions of atmospheric pressure, shall explode and blow up the globe… They [the Americans] are great boiler makers.”  — Jules Verne I was recently asked about using hot oil instead of steam to heat process [...]

By |2021-07-22T15:20:05-05:00July 22nd, 2021|Chemicals, Process Safety, Process Safety Management|Comments Off on Steam or Hot Oil: Which Is Safer?

Also?

“I’m not offended by all the dumb blonde jokes because I know I’m not dumb…and I also know that I’m not blonde.”  — Dolly Parton See someone in glasses? They’re smart, right? See someone, especially a woman, with blonde hair? They’re dumb, right? Blonde and wears glasses? Now there’s a conundrum. These are ridiculous assumptions, [...]

By |2021-07-15T13:40:46-05:00July 15th, 2021|Process Safety Management, Workplace Safety|Comments Off on Also?

SIS and the Bathtub Curve

“When I was young, I would sit in the bath and ideas would come to me. But I’m not young anymore, so now I just sit in the bath.”  — Aki Kaurismaki “We’re installing a safety instrumented system in our existing process. Do we have to pull out all the existing instruments and replace them [...]

By |2021-07-01T14:57:47-05:00July 1st, 2021|Process Safety, Process Safety Management|Comments Off on SIS and the Bathtub Curve

How Much Credit for Alarms?

“Morning comes whether you set the alarm or not.”  — Ursula K. Le Guin Late one evening a few months after we moved into our offices on Cherokee Street, the alarm went off. My home is nearby, and I got there within a couple of minutes to discover that one of the doors had been [...]

By |2021-06-24T14:49:47-05:00June 24th, 2021|PHA, Procedures, Process Safety, Process Safety Management|Comments Off on How Much Credit for Alarms?

Out of Harm’s Way: Using Drones to Fight Chemical Plant Fires

“Running toward danger is foolhardy. But so is closing your eyes to it. Many perils become less dangerous once you understand their potential hazards.”  — Brandon Mull On Thursday, April 29, at about 2:30 pm, neighbors reported several explosions at the Manor Chemical Company in Affton, Missouri, a suburb on the southwest side of St. [...]

By |2021-05-06T14:59:54-05:00May 6th, 2021|Chemicals, Current Events, Workplace Safety|Comments Off on Out of Harm’s Way: Using Drones to Fight Chemical Plant Fires

DHAs: An OSHA Requirement?

“Speed limit 55. It’s not just a good idea. It’s the law.”  — Advertising Council and U.S. Department of Transportation (1977) Ever since the National Fire Protection Association (NFPA) published the 2019 Edition of NFPA 652, Standard on the Fundamentals of Combustible Dust, which states in §7.1.1.2 that a Dust Hazard Analysis (DHA) must be [...]

By |2021-04-29T16:43:06-05:00April 29th, 2021|Combustible Dust, Process Safety, Process Safety Management|Comments Off on DHAs: An OSHA Requirement?

The Next Thing You Know: PSM-Covered Warehousing

“On the first day of school, you got to be real careful where you sit. You walk into the classroom and just plunk your stuff down on any old desk, and the next thing you know the teacher is saying, ‘I hope you all like where you’re sitting, because these are your permanent seats.’”  — [...]

By |2021-04-22T15:39:29-05:00April 22nd, 2021|Chemicals, Process Safety, Process Safety Management|Comments Off on The Next Thing You Know: PSM-Covered Warehousing

Toeing the Line on Equipment Spacing

“Perfection of planned layout is only achieved by institutions on the point of collapse.” -C. Northcote Parkinson   Must be an Easy Way Out Every time you enter a concert venue or a movie theater, there is instruction on finding the exits so you know where to go in case of emergency.  The same can [...]

By |2021-04-01T16:05:43-05:00April 1st, 2021|Workplace Safety|Comments Off on Toeing the Line on Equipment Spacing

Don’t Want No Static

“Electricity can be dangerous. My nephew tried to stick a penny into a plug. Whoever said a penny doesn’t go far didn’t see him shoot across that floor. I told him he was grounded.”  — Tim Allen When I was fresh out of grad school, I had a job in process development. One project involved [...]

By |2021-03-18T13:47:50-05:00March 18th, 2021|Combustible Dust, Process Safety, Process Safety Management|Comments Off on Don’t Want No Static

Combustible Dust Tests: Now What?

“We have first raised a dust and then complain we cannot see.”  — George Berkeley You don’t need to be convinced that combustible dusts are hazardous. You’ve seen the photographs of demolished grain elevators, of the Imperial Sugar plant in Port Wentworth, Georgia looking like the Dresden firebombing in World War II. You’ve heard about [...]

By |2021-03-11T15:42:42-06:00March 11th, 2021|Combustible Dust, Process Safety, Process Safety Management, Risk Assessment, Workplace Safety|Comments Off on Combustible Dust Tests: Now What?
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