Thinking Outside the Chatterbox

“Incomprehensible jargon is the hallmark of a profession.”-Kingman Brewster Jargon.  A word that most of us have heard before.  Many enjoy using certain phrases that amount to it, but others not so much.  Every industry seems to have some jargon to explain ideas in a way to communicate with others efficiently.  When you are new [...]

By |2021-02-25T15:21:29-06:00February 25th, 2021|Process Safety, Workplace Safety|Comments Off on Thinking Outside the Chatterbox

Process Safety Beyond the Fence Line

“I’m an actor… I do a job and I go home. Why are you interested in me? You don’t ask a truck driver about his job.”  — James Gandolfini I’ve been struck recently by how much we don’t talk about process safety once the hazardous chemicals we make have been loaded and shipped. Process Hazard [...]

By |2021-02-18T17:00:43-06:00February 18th, 2021|Chemicals, PHA, Process Safety, Process Safety Management|Comments Off on Process Safety Beyond the Fence Line

Operator Errors: Are They Really Design Errors?

“To err is human, to forgive, divine.”  — Alexander Pope I was in a PHA once where the lone operator on the PHA team finally grew weary of the discussion of operator error.  “Why is it that when you engineers make a mistake, you call it design error, but when I make a mistake, you [...]

PSSRs: Commissioning on Steroids?

“Ideas are commodity. Execution of them is not.”  — Michael Dell I’ve always believed that a poor plant design, brilliantly operated and maintained, is far safer than a brilliant plant design, poorly operated and maintained. A pre-startup safety review (PSSR) is OSHA’s way of starting a facility down the path toward brilliant operation and maintenance. [...]

By |2021-01-14T16:56:41-06:00January 14th, 2021|Procedures, Process Safety, Process Safety Management|Comments Off on PSSRs: Commissioning on Steroids?

Pool Fires

“Build a man a fire, and he’ll be warm for a day. Set a man on fire, and he’ll be warm for the rest of his life.”  — Terry Pratchett The most common fire in a process plant is a pool fire. A pool of flammable liquid, something that exists normally or, more likely, something [...]

By |2021-01-08T17:48:33-06:00January 8th, 2021|Chemicals, Process Safety|Comments Off on Pool Fires

“Expanded” PSM Coverage: What Has Changed?

“I don’t believe in life after death. But I do believe in some grinding destiny that watches over us on earth. If I didn’t, the safety valve would fail and the boiler would explode.”  ‑ Hedy Lamarr, inventor and actor We’ve been blowing up boilers since the dawn of the industrial revolution. By now, you’d think [...]

By |2020-12-19T17:24:13-06:00December 17th, 2020|Chemicals, Current Events, Process Safety, Process Safety Management|Comments Off on “Expanded” PSM Coverage: What Has Changed?

Accident Prone?

“If it wasn’t for bad luck, I’d have no luck at all.”  — Walter Mosley Have you ever known someone who seemed to have more than their share of incidents? Ever worked with such a person? Supervised such a person? The idea of an “accident-prone” worker poses some special challenges, especially in a workplace where [...]

By |2020-12-10T18:24:06-06:00December 10th, 2020|Workplace Safety|Comments Off on Accident Prone?

Dear Austin: Is It Going to Get Better?

“The future depends on what you do today.”  — Mahatma Gandhi “How intensive is the view on safety in the engineering, manufacturing, and industrial world?” As this semester closes, one of my students asked me what I thought personally about safety. He graduates in a couple of weeks, and went on to ask, “What is [...]

By |2020-12-03T16:09:57-06:00December 3rd, 2020|Current Events, Workplace Safety|Comments Off on Dear Austin: Is It Going to Get Better?

Covid Fatigue? Give it a Rest

“As the pandemic drags on, following COVID-19 prevention guidelines can feel like more and more of a challenge.”  — Jay Maddock, Professor of Public Health Tired of the pandemic? Tired of social distancing, of wearing a mask, of avoiding crowds? Who’s not? Get over it. The Covid-19 pandemic has come roaring back in the United [...]

By |2020-11-20T15:59:14-06:00November 20th, 2020|Current Events, Process Safety|1 Comment

Why People Are Unsafe: What Can You Do About It?

“Intervention only works when the people concerned seem to be keen for peace.”  — Nelson Mandela Why are people unsafe? Why do they engage in unsafe behaviors, especially in an industry as hazardous as the chemical industry? Most of us are confident we know why. When asked, most people – over 80% – attribute the [...]

By |2020-11-12T14:45:40-06:00November 12th, 2020|Workplace Safety|1 Comment
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