A Near Miss: GKN’s MMA Tank in Southern California

“I believe life is a series of near misses. A lot of what we ascribe to luck is not luck at all. It’s seizing the day and accepting responsibility for your future.”  — Howard Schutz A chemical incident in Southern California unfolded over the 2026 Memorial Day Weekend that captured the attention of every major [...]

By |2026-06-04T10:37:57-05:00June 4th, 2026|Chemicals, Current Events, Process Safety|0 Comments

In the News: The Nippon Dynawave Tank Failure

“Do you fix a wheel that isn’t broken, or do you wait until the cart collapses?”  — Jodi Picoult During the week beginning Thursday, May 21, 2026, and going over the Memorial Day holiday weekend, our phones lit up with queries from friends and acquaintances about a series of chemical mishaps and disasters that got [...]

Incident Investigations: Not a Trial by Jury

“When you go into court you are putting your fate into the hands of twelve people who weren’t smart enough to get out of jury duty.”  — Norm Crosby During the 15 years I have lived in the city of Saint Louis, I’ve been called for jury duty four times. The most recent was just [...]

By |2026-05-22T08:07:37-05:00May 22nd, 2026|Process Safety, Process Safety Management|Comments Off on Incident Investigations: Not a Trial by Jury

Two Dead in West Virginia

“It was not uncommon; it’s what they do. But there was something going on that was different.”  — C.W.Sigman, Director of Kanawha County Emergency Management At about 9:30 am on Wednesday morning, April 22, 2026, two chemicals reacted to form hydrogen sulfide, a toxic gas, at the small Catalyst Refiners facility in Institute, West Virginia. [...]

By |2026-04-23T14:06:41-05:00April 23rd, 2026|Chemicals, Current Events, Process Safety, Workplace Safety|Comments Off on Two Dead in West Virginia

CSB Accidental Releases: Six Years of Data

“The key to good decision making is not knowledge. It is understanding. We are swimming in the former. We are desperately lacking in the latter.”  — Malcolm Gladwell Facilities in the chemical process industries were required to report accidental release events to the Chemical Safety Board (CSB) beginning back in March 2020. These included incidents [...]

By |2026-04-02T17:05:26-05:00April 2nd, 2026|Chemicals, Process Safety, Workplace Safety|Comments Off on CSB Accidental Releases: Six Years of Data

Recognizing Hazards: Nickel Carbonyl

“Ambivalence is like carbon monoxide – undetectable yet deadly.”  — Cherie Carter-Scott World Fertilizer published an article in its March 2026 issue on “An Overlooked Process Hazard” in the production of ammonia fertilizers. It seems to me that this hazard has broader implications, beyond fertilizer production. Flammable liquids and flammable gases are all covered by [...]

By |2026-03-27T12:48:50-05:00March 27th, 2026|Chemicals, Process Safety|1 Comment

Craft Distilleries and Microbreweries: Hatch Acts

“The faintly lit hatchway lay in the dark…like a grave yawning at judgement day in some old apocalyptic painting.”  — Cormac McCarthy One of the appeals of craft distilleries and microbreweries is that they produce small batches, so a lot of care goes into each batch. Small batches, by their very nature, require small additions [...]

By |2026-02-26T11:07:29-06:00February 26th, 2026|Craft Distillery Safety, Process Safety|Comments Off on Craft Distilleries and Microbreweries: Hatch Acts

Chemical Incidents: Top Three Reasons

“Always lists to be made, as if writing items in neat vertical rows might stave off randomness and chaos.” — Dani Shapiro People love lists. Top Ten Lists. Top Twelve Lists. Casey Kasem’s American Top Forty. And for those with short attention spans, Top Three Lists. I recently received an email asking if I agreed [...]

By |2026-02-19T10:57:40-06:00February 19th, 2026|Chemicals, Process Safety, Process Safety Management, Workplace Safety|Comments Off on Chemical Incidents: Top Three Reasons

Process Safety: Common Causes

“By becoming interested in the cause, we are less likely to dislike the effect.”  — Dale Carnegie I love the English language, even though I make a hash of it on occasions. I love its complexity and irregularity. I especially love the words. There are so many words that mean almost the same thing that [...]

By |2026-02-12T14:19:21-06:00February 12th, 2026|PHA, Process Safety|Comments Off on Process Safety: Common Causes

Incident Investigations: When Are They Needed?

“It seems to me that at this time we need education in the obvious more than investigation of the obscure.”  — Oliver Wendell Holmes, Jr. OSHA requires incident reports. For recordable injuries or illnesses, OSHA requires that a 301 Form, Injury and Illness Incident Report, be completed, per 29 CFR 1904.29(a). For workplaces with PSM-covered [...]

By |2026-02-06T14:52:33-06:00February 6th, 2026|Procedures, Process Safety, Process Safety Management, Workplace Safety|Comments Off on Incident Investigations: When Are They Needed?
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