PSSRs: Commissioning on Steroids?

“Ideas are commodity. Execution of them is not.”  — Michael Dell I’ve always believed that a poor plant design, brilliantly operated and maintained, is far safer than a brilliant plant design, poorly operated and maintained. A pre-startup safety review (PSSR) is OSHA’s way of starting a facility down the path toward brilliant operation and maintenance. [...]

Pool Fires

“Build a man a fire, and he’ll be warm for a day. Set a man on fire, and he’ll be warm for the rest of his life.”  — Terry Pratchett The most common fire in a process plant is a pool fire. A pool of flammable liquid, something that exists normally or, more likely, something [...]

By |2021-01-08T17:48:33+00:00January 8th, 2021|Chemicals, Process Safety|0 Comments

Dear Austin: Is It Going to Get Better?

“The future depends on what you do today.”  — Mahatma Gandhi “How intensive is the view on safety in the engineering, manufacturing, and industrial world?” As this semester closes, one of my students asked me what I thought personally about safety. He graduates in a couple of weeks, and went on to ask, “What is [...]

By |2020-12-03T16:09:57+00:00December 3rd, 2020|Current Events, Workplace Safety|0 Comments

Covid Fatigue? Give it a Rest

“As the pandemic drags on, following COVID-19 prevention guidelines can feel like more and more of a challenge.”  — Jay Maddock, Professor of Public Health Tired of the pandemic? Tired of social distancing, of wearing a mask, of avoiding crowds? Who’s not? Get over it. The Covid-19 pandemic has come roaring back in the United [...]

By |2020-11-20T15:59:14+00:00November 20th, 2020|Current Events, Process Safety|1 Comment

How Likely? Your Guess is As Good As…

“For what it's worth, a good streak doesn't jinx you, and a bad one, unfortunately, does not mean better luck is in store.”  — Leonard Mlodinow When someone tells you that they took a calculated risk, they almost certainly are not speaking the truth, to you or to themselves. That’s because there were almost certainly [...]

By |2020-11-05T14:30:31+00:00November 5th, 2020|Process Safety, Risk Assessment|1 Comment

Your Plant on Nextdoor

“Where our memories fade, the Internet never forgets. At the drop of a hat, friends, family members, acquaintances, and even strangers can call up these records, and worse, they can use them against us.”  — May Crockett Nextdoor, the “hyperlocal social networking service for neighborhoods” has been abuzz in my neighborhood for the past few [...]

By |2020-09-24T14:45:12+00:00September 24th, 2020|Process Safety|0 Comments

PHAs and LOPAs: What Would You Recommend?

“I don’t have a particular recommendation other than that we base decisions on as much hard data as possible.”  — Dorothy E. Denning The best waiters are the ones who are willing to make recommendations when you ask.  Anything but, “Well, everything is good.” Because, admit it, everything is not. And then, when you try [...]

By |2020-09-17T13:49:36+00:00September 17th, 2020|PHA, Process Safety Management, Recommendations|0 Comments

Previous Incidents: Learning from Mistakes

“The only real mistake is the one from which we learn nothing.”  — Henry Ford I know a young woman whose relationships are in a constant state of turmoil. She keeps picking the wrong guys and each relationship ends in heartbreak. “Why do I keep making the same mistake over and over?” Why indeed? I [...]

Choosing Safety: Is That How We Roll?

“I did then what I knew how to do. Now that I know better, I do better.”  — Maya Angelou Many St. Louis drivers view stop signs as suggestions; they don’t see a full stop is either required or expected. And this isn’t just young hooligans in muscle cars. It includes little old ladies in [...]

By |2020-07-23T14:39:39+00:00July 23rd, 2020|Process Safety, Process Safety Management|0 Comments

When Opportunity Knocks: Hand Sanitizer and Process Safety

“Be adventurists in the sense of being bold and daring. Be opportunists and seize this opportunity, this moment in history, to go out and save our country. It’s your turn now.”  — Abbie Hoffman Since the COVID-19 pandemic started, we’ve been contacted several times by firms that are planning to jump into the business of [...]

By |2020-06-05T21:02:29+00:00May 28th, 2020|Chemicals, Current Events, Process Safety|0 Comments