DHAs: An OSHA Requirement?

“Speed limit 55. It’s not just a good idea. It’s the law.”  — Advertising Council and U.S. Department of Transportation (1977) Ever since the National Fire Protection Association (NFPA) published the 2019 Edition of NFPA 652, Standard on the Fundamentals of Combustible Dust, which states in §7.1.1.2 that a Dust Hazard Analysis (DHA) must be [...]

By |2021-04-29T16:43:06-05:00April 29th, 2021|Combustible Dust, Process Safety, Process Safety Management|Comments Off on DHAs: An OSHA Requirement?

The Next Thing You Know: PSM-Covered Warehousing

“On the first day of school, you got to be real careful where you sit. You walk into the classroom and just plunk your stuff down on any old desk, and the next thing you know the teacher is saying, ‘I hope you all like where you’re sitting, because these are your permanent seats.’”  — [...]

By |2025-01-16T15:37:21-06:00April 22nd, 2021|Chemicals, Process Safety, Process Safety Management|Comments Off on The Next Thing You Know: PSM-Covered Warehousing

Just Paint? Fire and Explosion in Ohio

“Never underestimate the power of a fresh coat of white paint.”  — Jeremiah Brent Shortly after midnight on Thursday, April 8, there was a fire and explosion at the OPC Polymers unit of the Yenkin-Majestic Paint facility in Columbus, Ohio. One employee died, five employees were hospitalized, and four others were also injured. “But it’s [...]

By |2025-01-16T15:38:24-06:00April 15th, 2021|Chemicals, Current Events, Process Safety, Process Safety Management|Comments Off on Just Paint? Fire and Explosion in Ohio

Toeing the Line on Equipment Spacing

“Perfection of planned layout is only achieved by institutions on the point of collapse.” -C. Northcote Parkinson   Must be an Easy Way Out Every time you enter a concert venue or a movie theater, there is instruction on finding the exits so you know where to go in case of emergency.  The same can [...]

By |2025-01-16T15:39:55-06:00April 1st, 2021|Workplace Safety|Comments Off on Toeing the Line on Equipment Spacing

Combustible Dust Tests: Now What?

“We have first raised a dust and then complain we cannot see.”  — George Berkeley You don’t need to be convinced that combustible dusts are hazardous. You’ve seen the photographs of demolished grain elevators, of the Imperial Sugar plant in Port Wentworth, Georgia looking like the Dresden firebombing in World War II. You’ve heard about [...]

By |2025-01-16T15:42:24-06:00March 11th, 2021|Combustible Dust, Process Safety, Process Safety Management, Risk Assessment, Workplace Safety|Comments Off on Combustible Dust Tests: Now What?

Process Safety Beyond the Fence Line

“I’m an actor… I do a job and I go home. Why are you interested in me? You don’t ask a truck driver about his job.”  — James Gandolfini I’ve been struck recently by how much we don’t talk about process safety once the hazardous chemicals we make have been loaded and shipped. Process Hazard [...]

By |2025-01-16T15:45:52-06:00February 18th, 2021|Chemicals, PHA, Process Safety, Process Safety Management|Comments Off on Process Safety Beyond the Fence Line

Tribal Knowledge: Documentation Is Key

“It is beyond a doubt that all our knowledge begins with experience.”- Immanuel Kant In the hustle and bustle of our modern world, we take shortcuts to save time with minimal risks. Look at how we consume entertainment.  The NFL Red Zone is popular since it gives fans a continual highlight reel of their favorite [...]

By |2025-01-16T15:48:34-06:00January 21st, 2021|Procedures, Process Safety, Process Safety Management, Training|Comments Off on Tribal Knowledge: Documentation Is Key

“Expanded” PSM Coverage: What Has Changed?

“I don’t believe in life after death. But I do believe in some grinding destiny that watches over us on earth. If I didn’t, the safety valve would fail and the boiler would explode.”  ‑ Hedy Lamarr, inventor and actor We’ve been blowing up boilers since the dawn of the industrial revolution. By now, you’d think [...]

By |2025-01-16T15:53:47-06:00December 17th, 2020|Chemicals, Current Events, Process Safety, Process Safety Management|Comments Off on “Expanded” PSM Coverage: What Has Changed?

Dear Austin: Is It Going to Get Better?

“The future depends on what you do today.”  — Mahatma Gandhi “How intensive is the view on safety in the engineering, manufacturing, and industrial world?” As this semester closes, one of my students asked me what I thought personally about safety. He graduates in a couple of weeks, and went on to ask, “What is [...]

By |2025-01-17T09:27:18-06:00December 3rd, 2020|Current Events, Workplace Safety|Comments Off on Dear Austin: Is It Going to Get Better?

PHAs and LOPAs: What Would You Recommend?

“I don’t have a particular recommendation other than that we base decisions on as much hard data as possible.”  — Dorothy E. Denning The best waiters are the ones who are willing to make recommendations when you ask.  Anything but, “Well, everything is good.” Because, admit it, everything is not. And then, when you try [...]

By |2025-01-17T09:34:57-06:00September 17th, 2020|PHA, Process Safety Management, Recommendations|Comments Off on PHAs and LOPAs: What Would You Recommend?
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