The Supreme Court and Process Safety

“That is not to say OSHA lacks authority to regulate occupation-specific risks related to COVID–19.”  — Brett Kavanaugh It’s not often that the courts weigh in on safety issues. Thank goodness. As Sidney Dekker points out in his book, Just Culture, the involvement of the justice system is bad for safety. It leads to less [...]

By |2022-01-20T15:41:13-06:00January 20th, 2022|Current Events, Process Safety, Workplace Safety|Comments Off on The Supreme Court and Process Safety

Risk Reduction: Any Credit for Mechanical Integrity?

“People give us credit only for what we ourselves believe.”  — Karl Gutzkow Several years ago, in a paper and presentation to the Global Congress on Process Safety (GCPS), PSM experts from OSHA observed that while it is common to see a mechanical integrity (MI) program listed as a safeguard in a PHA, this is [...]

By |2021-12-09T16:27:42-06:00December 9th, 2021|PHA, Process Safety Management, Risk Assessment, Workplace Safety|Comments Off on Risk Reduction: Any Credit for Mechanical Integrity?

Safety Training: Why Do We Hate It?

“I wish we had more safety training.”  — No one. Ever. Have you ever had a coworker respond, “You are so lucky,” when you told them that you had some mandatory safety training coming up? No? When it comes to safety training, isn’t the word “mandatory” redundant? Have you ever attended or even been offered [...]

By |2021-09-17T12:55:04-05:00September 16th, 2021|Training, Workplace Safety|Comments Off on Safety Training: Why Do We Hate It?

Storage Tanks: Labeling Requirements

“Don’t rely too much on labels, for too often they are fables.”  — Charles Spurgeon Trick question: “What does PSM require for storage tank labeling?” Trick answer: “Nothing.” Helpful answer: “OSHA doesn’t require storage tank labeling under the Process Safety Management (PSM) standard, 29 CFR 1910.119. It does, however, have requirements for storage tank labeling [...]

Slightly Flammable? Low GWP Refrigerants and PSM

“You can’t get a little bit pregnant, son.”  — Hal Holbrook as Lou Mannheim in Wall Street, (1987) A whole new group of processes are about to become PSM-covered. Maybe. Some HVAC contractors have begun warning their customers that the new low-GWP refrigerants that they must switch to are “slightly flammable”, so may come under [...]

By |2021-05-13T14:04:07-05:00May 13th, 2021|Current Events, Gas, Process Safety, Process Safety Management|Comments Off on Slightly Flammable? Low GWP Refrigerants and PSM

DHAs: An OSHA Requirement?

“Speed limit 55. It’s not just a good idea. It’s the law.”  — Advertising Council and U.S. Department of Transportation (1977) Ever since the National Fire Protection Association (NFPA) published the 2019 Edition of NFPA 652, Standard on the Fundamentals of Combustible Dust, which states in §7.1.1.2 that a Dust Hazard Analysis (DHA) must be [...]

By |2021-04-29T16:43:06-05:00April 29th, 2021|Combustible Dust, Process Safety, Process Safety Management|Comments Off on DHAs: An OSHA Requirement?

The Next Thing You Know: PSM-Covered Warehousing

“On the first day of school, you got to be real careful where you sit. You walk into the classroom and just plunk your stuff down on any old desk, and the next thing you know the teacher is saying, ‘I hope you all like where you’re sitting, because these are your permanent seats.’”  — [...]

By |2021-04-22T15:39:29-05:00April 22nd, 2021|Chemicals, Process Safety, Process Safety Management|Comments Off on The Next Thing You Know: PSM-Covered Warehousing

Just Paint? Fire and Explosion in Ohio

“Never underestimate the power of a fresh coat of white paint.”  — Jeremiah Brent Shortly after midnight on Thursday, April 8, there was a fire and explosion at the OPC Polymers unit of the Yenkin-Majestic Paint facility in Columbus, Ohio. One employee died, five employees were hospitalized, and four others were also injured. “But it’s [...]

By |2021-04-15T18:05:18-05:00April 15th, 2021|Chemicals, Current Events, Process Safety, Process Safety Management|Comments Off on Just Paint? Fire and Explosion in Ohio

Toeing the Line on Equipment Spacing

“Perfection of planned layout is only achieved by institutions on the point of collapse.” -C. Northcote Parkinson   Must be an Easy Way Out Every time you enter a concert venue or a movie theater, there is instruction on finding the exits so you know where to go in case of emergency.  The same can [...]

By |2021-04-01T16:05:43-05:00April 1st, 2021|Workplace Safety|Comments Off on Toeing the Line on Equipment Spacing

Combustible Dust Tests: Now What?

“We have first raised a dust and then complain we cannot see.”  — George Berkeley You don’t need to be convinced that combustible dusts are hazardous. You’ve seen the photographs of demolished grain elevators, of the Imperial Sugar plant in Port Wentworth, Georgia looking like the Dresden firebombing in World War II. You’ve heard about [...]

By |2021-03-11T15:42:42-06:00March 11th, 2021|Combustible Dust, Process Safety, Process Safety Management, Risk Assessment, Workplace Safety|Comments Off on Combustible Dust Tests: Now What?
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