“If at any time [federal] inspectors identify something that needs to be addressed, our team does so immediately.” — Elizabeth Ward, company spokesperson for Boar’s Head Provision Co. I was once a Scoutmaster. One of the most coveted items that my younger Scouts could earn was the Totin’ Chip, which granted them the right to [...]
“Don’t cross the streams.” -Egon from Ghostbusters It doesn’t take much for two tasks to interfere with one another out in general industry. Work environments can be quite hectic as the end of a fiscal year approaches, where multiple goals and tasks are being wrapped up. Plant life is not much different, except some of [...]
“At the end of this day, one shall stand, one shall fall.” — Optimus Prime, Transformers: The Movie I have never been to a process plant that could continue running without electrical power. So, it is not uncommon to see a plant with two separate electrical feeds, each with their own transformers. On most days, [...]
“It is beyond a doubt that all our knowledge begins with experience.”- Immanuel Kant In the hustle and bustle of our modern world, we take shortcuts to save time with minimal risks. Look at how we consume entertainment. The NFL Red Zone is popular since it gives fans a continual highlight reel of their favorite [...]
“A pint of sweat will save a gallon of blood.” George S. Patton, Jr. I intended to begin with “A good plan, well executed, is better than a perfect plan, poorly executed,” but when I checked, that’s not what General Patton said. What he said was “A good plan, violently executed now, is better than [...]
“If you want zero risk in the plant, send everyone home and lock the gate.” — Industrial safety proverb I don’t remember when I first heard it, but I know I’ve said it. Risk is inherent to the chemical enterprise. We can reduce it, but we cannot eliminate it entirely. Zero risk is not an [...]
“The key is not to prioritize what’s on your schedule, but to schedule your priorities.” Stephen R Covey An important part of managing process safety is deciding what equipment is critical to the process and its safety. Of course, it is important to carefully maintain all equipment, but not all equipment is safety critical. An [...]
“The cleverest of all, in my opinion, is the man who calls himself a fool at least once a month.” Fyodor Dostoevsky OSHA does not require fire extinguishers. Not in most work places. The fire extinguishers that are in most work places are there because of insurance requirements. To use a fire extinguisher requires going [...]
“A man who lacks reliability is utterly useless” - Confucius Mechanical Integrity is an essential element of an efficient process and a safe, cost-effective facility. Furthermore, OSHA’s PSM Standard (29 CFR 1910.119[j]) requires it. And yet, for decades Mechanical Integrity has been a leading cause of OSHA citations. For all of the studies and journal [...]
“Red Shirt: In Star Trek, red-uniformed security officers and engineers who accompany the main characters on landing parties who often suffer quick deaths.[” Wikipedia I didn’t see the NBC television series, Star Trek, until it went into syndication, when it became a staple of television viewing for everyone I knew while I was in college. [...]
