Highly Volatile: Does That Mean Hazardous?

“ ‘When I use a word,’ Humpty Dumpty said in a rather scornful tone, ‘it means just what I choose it to mean neither more or less.’ ”  — Lewis Carroll, in Through the Looking-Glass When Administrative Law Judge Richard DeBenedetto ruled against OSHA in the case of Secretary of Labor v. Meer Corporation (No. [...]

By |2026-06-11T15:02:50-05:00June 11th, 2026|Chemicals, Process Safety, Process Safety Management|Comments Off on Highly Volatile: Does That Mean Hazardous?

A Near Miss: GKN’s MMA Tank in Southern California

“I believe life is a series of near misses. A lot of what we ascribe to luck is not luck at all. It’s seizing the day and accepting responsibility for your future.”  — Howard Schutz A chemical incident in Southern California unfolded over the 2026 Memorial Day Weekend that captured the attention of every major [...]

By |2026-06-04T10:37:57-05:00June 4th, 2026|Chemicals, Current Events, Process Safety|Comments Off on A Near Miss: GKN’s MMA Tank in Southern California

In the News: The Nippon Dynawave Tank Failure

“Do you fix a wheel that isn’t broken, or do you wait until the cart collapses?”  — Jodi Picoult During the week beginning Thursday, May 21, 2026, and going over the Memorial Day holiday weekend, our phones lit up with queries from friends and acquaintances about a series of chemical mishaps and disasters that got [...]

By |2026-05-28T14:55:57-05:00May 28th, 2026|Chemicals, Current Events, Process Safety, Workplace Safety|Comments Off on In the News: The Nippon Dynawave Tank Failure

The Future of Shipping Hazardous Materials

“By far, the greatest danger of Artificial Intelligence is that people conclude too early that they understand it.” — Eliezer Yudkowsky This week at the 22nd Global Congress on Process Safety, my colleague Michael Smith presented a poster on “Getting Safer: The Future of Shipping Hazardous Materials”. His premise was that of all the modes [...]

By |2026-04-16T11:05:24-05:00April 16th, 2026|Chemicals, Process Safety, Workplace Safety|Comments Off on The Future of Shipping Hazardous Materials

Recognizing Hazards: Nickel Carbonyl

“Ambivalence is like carbon monoxide – undetectable yet deadly.”  — Cherie Carter-Scott World Fertilizer published an article in its March 2026 issue on “An Overlooked Process Hazard” in the production of ammonia fertilizers. It seems to me that this hazard has broader implications, beyond fertilizer production. Flammable liquids and flammable gases are all covered by [...]

By |2026-03-27T12:48:50-05:00March 27th, 2026|Chemicals, Process Safety|1 Comment

Craft Distilleries and Microbreweries: Hatch Acts

“The faintly lit hatchway lay in the dark…like a grave yawning at judgement day in some old apocalyptic painting.”  — Cormac McCarthy One of the appeals of craft distilleries and microbreweries is that they produce small batches, so a lot of care goes into each batch. Small batches, by their very nature, require small additions [...]

By |2026-02-26T11:07:29-06:00February 26th, 2026|Craft Distillery Safety, Process Safety|Comments Off on Craft Distilleries and Microbreweries: Hatch Acts

Process Safety: Common Causes

“By becoming interested in the cause, we are less likely to dislike the effect.”  — Dale Carnegie I love the English language, even though I make a hash of it on occasions. I love its complexity and irregularity. I especially love the words. There are so many words that mean almost the same thing that [...]

By |2026-02-12T14:19:21-06:00February 12th, 2026|PHA, Process Safety|Comments Off on Process Safety: Common Causes

Process Safety: Pumping

“What a pure blessing it was to have a bath in a tub alone in a room where all you had to do was pump the water, not tote buckets.”  — Nancy E. Turner Somewhere in every process facility, liquids flow through pipes. Sometimes that flow is pulled by gravity. Some facilities push the liquid [...]

By |2026-01-22T13:48:47-06:00January 22nd, 2026|Chemicals, Process Safety, Workplace Safety|Comments Off on Process Safety: Pumping

Temperature Extremes: How Cold Is Too Cold to Touch?

“We sometimes freeze the specimen with liquid nitrogen, which is extremely cold, you know. This is another technique we use now – but the specimens are not alive.”  — Lennart Nilsson I recently facilitated a HazOp where the process required both very hot heat transfer media (steam and hot oil) and very cold heat transfer [...]

By |2025-12-11T12:40:53-06:00December 11th, 2025|Process Safety, Risk Assessment, Workplace Safety|Comments Off on Temperature Extremes: How Cold Is Too Cold to Touch?

SDSs: Can They Be Relied On?

“Don’t be misled by History, or any other unreliable source.” — Will Rogers I remember when I lost faith in safety data sheets – SDSs. Well, they were called Material Safety Data Sheets – MSDSs – then. I was a young engineer, and the only engineer, at a start-up. My boss, the owner, assigned me [...]

By |2025-11-20T09:39:27-06:00November 20th, 2025|Chemicals, Process Safety, Risk Assessment|Comments Off on SDSs: Can They Be Relied On?
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