Things We Worry About: Plane Crashes

“You are now statistically more likely to be elected president of the United States in your lifetime than you are to die in a plane crash. What an amazing achievement as a society! But what we end up focusing on are the catastrophic failures that are incredibly rare but happen every now and then.” – [...]

Caps and Plugs: Why We Do The Things We Do

“Chains of habit are too light to be felt until they are too heavy to be broken.”  —Warren Buffett Caps and plugs serve no process function. It is a common practice to install a cap or plug on the end of a line that is open to the atmosphere, but the justification is for safety, [...]

By | 2018-10-18T15:27:00+00:00 October 18th, 2018|PHA, Process Safety|0 Comments

Operator Stress: How Does it Impact Safety?

“I’ve never seen a tombstone that read ‘Here lies such and such, he was a really great asset to his company.’”  Unknown Have you ever tried to make an important decision or complete a task when you’re tired and under stress?  Probably so, which means you know it isn’t fun or easy.  In many industrial [...]

By | 2018-09-27T15:31:43+00:00 September 27th, 2018|Process Safety, Workplace Safety|0 Comments

Cracks in the Bridge: FIU Part 2

“…obviously some repairs or whatever will have to be done but from a safety perspective we don’t see that there’s any issue there, so we’re not concerned about it from that perspective…” —W. Denney Pate, Lead Engineer on FIU Bridge Project Obviously, Denney Pate got it wrong. In that voice mail message to the Florida [...]

By | 2018-09-20T18:08:31+00:00 September 20th, 2018|Current Events, Workplace Safety|0 Comments

That’s Hazardous? Process Safety in Unexpected Places

“If you do not expect the unexpected you will not find it, for it is not to be reached by search or trail.” –Heraclitus I work for a process safety consulting company and we often participate in community events that bring members of the general public through our door.  The first question we always encounter [...]

By | 2018-08-23T14:47:09+00:00 August 23rd, 2018|Chemicals, Combustible Dust, Process Safety|0 Comments

Defeating Safety: 3 Reasons People Put Protective Devices Out of Commission and What to Do About Them

“When defeat comes, accept it as a signal that your plans are not sound, rebuild those plans, and set sail once more toward your coveted goal.”  —Napoleon Hill Ever found a fire door propped open? It won’t do much good that way, but studies have found that the probability of finding a fire door propped [...]

By | 2018-08-16T13:53:40+00:00 August 16th, 2018|Procedures, Training, Workplace Safety|0 Comments

Breaking Glass: Facility Siting

“I love the sound of breaking glass.”  Nick Lowe When I was a kid, the song, “I Love the Sound of Breaking Glass,” was on the radio. I didn’t get it. I had memories of the sound of breaking glass, none of them good: The sound of an errant baseball going through the neighbor’s picture [...]

By | 2018-08-02T13:39:56+00:00 August 2nd, 2018|Process Safety, Risk Assessment, Workplace Safety|0 Comments

If It Weren’t For Bad Luck, We’d Have No Luck at All

Only bad golfers are lucky. They’re the ones bouncing balls off trees, curbs, turtles and cars. Good golfers have bad luck. When you hit the ball straight, a funny bounce is bound to be unlucky.”  –Lee Trevino At the recent Global Congress on Process Safety, a slogan showed up several times. In presentations, on displays, [...]

By | 2018-06-15T01:34:16+00:00 June 14th, 2018|Process Safety|0 Comments

How Rare is Rare?

“The unlikely combination of potatoes and pasta does appear in some Italian recipes.”  Yotam Ottolenghi People sometimes have a hard time appreciating the difference between risk and consequences. To help, we ask them to imagine the worst thing possible that could actually happen at their plant, but not to say what it is. Then we [...]

Tolerable Risk, Analysis from a Novice

“Safety is a common denominator across all aspects of life, hence knowledge should always be shared.  It is not a matter for industry it is a matter for humanity.”  Doug Bourne, technical director at PM Lucas Six months ago, if you would have asked me to define the phrase “tolerable risk”, I would have stared [...]

By | 2017-07-24T16:41:57+00:00 January 12th, 2017|Process Safety Management, Risk Assessment|0 Comments