Derailments: How a Process Safety Perspective Can Prevent Them

“Luck is not an acceptable substitute for early detection.”  — Valerie Harper Three weeks after the Norfolk Southern (NS) derailment in East Palestine, Ohio, the well-meaning editorial board at the Washington Post published an editorial on “how to fix freight rail.” They consulted with a variety of transportation experts to come up with four recommendations: [...]

By |2023-03-02T18:12:24-06:00March 2nd, 2023|Chemicals, Current Events, Process Safety|Comments Off on Derailments: How a Process Safety Perspective Can Prevent Them

What Can We Do? The Derailment in East Palestine, Ohio

“People just don’t sue doctors they really like.”  — Alice Burkin, plaintiff’s attorney Nice doctors get sued less. On the other hand, “evil corporations” are far more likely to be sued for their mistakes, or as lawyers describe it, their “negligence.” And in the consciousness of many Americans, there are few corporations more categorically evil [...]

By |2023-02-16T18:25:02-06:00February 16th, 2023|Chemicals, Current Events, Process Safety|Comments Off on What Can We Do? The Derailment in East Palestine, Ohio

Just Right: Hazardous (Classified) Locations

“My life experience confirms that the U.S. government frequently overclassifies data.”  — Michael Hayden When it comes hazardous (classified) locations—electrical classification—even seemingly sophisticated technical facilities often get it wrong. The issue isn’t with the class, or the group, but with the division. Getting the division wrong, though, can render a facility more hazardous than it should [...]

By |2023-01-26T16:45:23-06:00January 26th, 2023|Chemicals, Combustible Dust, Process Safety|Comments Off on Just Right: Hazardous (Classified) Locations

Using CSB Incident Reporting to Spot Trends: Will We Do It?

“You can have data without information, but you cannot have information without data.”  — Daniel Keys Moran Last summer, we talked about the Chemical Safety Board’s compilation of incident data since their reporting rule became effective in March 2020. Companies experiencing catastrophic releases that result in one or more fatalities, one or more in-patient hospitalizations, [...]

By |2023-01-12T16:12:05-06:00January 12th, 2023|Chemicals, Current Events, Process Safety, Workplace Safety|Comments Off on Using CSB Incident Reporting to Spot Trends: Will We Do It?

It’s Natural, But Is It Safe?

“…made from all natural ingredients, so you know it’s safe.”  — Brian Angliss, mocking an advertisement for an ED product I once had a roommate who would go off on a rant periodically about plastic that went like this: “Not natural?! What do you mean it’s not natural?! It’s made from petrochemicals, isn’t it? And [...]

By |2022-11-11T14:14:49-06:00November 11th, 2022|Chemicals, Current Events, Process Safety|Comments Off on It’s Natural, But Is It Safe?

HazWOpER: What is an Emergency?

“I don’t worry about a zombie apocalypse. Mainly because it’s unlikely, but also because I think I’d be pretty good in that type of emergency.”  — Sarah Millican A couple of days ago at a plant here in St. Louis, a 55-gallon drum of acetone failed and released its contents. In the scheme of catastrophic [...]

By |2022-10-06T13:51:23-05:00October 6th, 2022|Chemicals, Current Events, Process Safety|Comments Off on HazWOpER: What is an Emergency?

The Shipping News

“Eighty thousand pounds of muscle, blood, and steel in a pile. It’s spectacular.”  — Gary Williams No plant in the chemical process industries wants to make the national news. The local news, where the plant’s scholarships for high school students is covered? Sure. But the national news? The only things that get national coverage are [...]

By |2024-02-02T14:43:39-06:00August 25th, 2022|Chemicals, Procedures, Process Safety, Safety Lifecycle|Comments Off on The Shipping News

I Can’t Breathe: Asphyxia in the Process Industries

“Suffocation is a cruel way to go.”  — Arlaina Tibensky I usually think of process safety hazards as being related to fire, explosions, or toxic releases. There is another process hazard, however, doesn’t necessarily depend on any of these. It’s asphyxiation—death due to an inability to get enough oxygen to the body. Asphyxiation is not [...]

By |2022-08-18T20:01:29-05:00August 18th, 2022|Chemicals, Gas, Process Safety, Workplace Safety|Comments Off on I Can’t Breathe: Asphyxia in the Process Industries

Accidental Release Reporting: Data from the CSB

“There are two kinds of learning: experience, which is gained from your own mistakes, and wisdom, which is learned from the mistakes of others.”  — John C. Maxwell The Chemical Safety Board is not an enforcement agency. So, it came as a shock to many when the CSB issued the Accidental Release Report Rule (40 [...]

By |2022-08-04T15:24:58-05:00August 4th, 2022|Chemicals, Current Events, Process Safety, Workplace Safety|Comments Off on Accidental Release Reporting: Data from the CSB

Recent Explosions in St. Louis: Lessons for Process Safety

“It always seems impossible until done.”  — Nelson Mandela There are dozens of motivational posters available that encourage us all to believe that we can do the impossible. They intend to inspire us to reach for the stars. But there is also a dark side to achieving the impossible. It’s when the impossible we are [...]

By |2022-07-15T14:14:53-05:00July 15th, 2022|Chemicals, Current Events, Process Safety|Comments Off on Recent Explosions in St. Louis: Lessons for Process Safety
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