About Mike Schmidt

With a career in the CPI that began in 1977 with Union Carbide, Mike was profoundly impacted by the 1984 tragedy in Bhopal and has been working on process safety ever since.

Setting Limits: Where Does Your PSM-Covered Process End?

“Human genius has limits, but stupidity does not.”  — Alexandre Dumas, fils Everyone we have ever worked with is accepting, if not downright enthusiastic, about managing process safety. Likewise, everyone we have ever worked with is no more enthusiastic about complying with Process Safety Management than they are about getting a root canal. In part, [...]

By |2025-01-17T11:01:30-06:00March 28th, 2019|Chemicals, Process Safety, Process Safety Management|Comments Off on Setting Limits: Where Does Your PSM-Covered Process End?

Grounding the Max 8: Ignoring Near Misses

“The failure of a layer of protection to prevent an incident is not the initiating cause of the incident.”  The United States just joined much of the world in grounding the Boeing 737 Max 8 and Max 9. The tipping point was not the crash of Indonesian Lion Air Flight 610 into the Java Sea [...]

By |2025-01-17T11:02:42-06:00March 14th, 2019|Current Events, Process Safety|Comments Off on Grounding the Max 8: Ignoring Near Misses

Worst Case Scenario: What Does It Mean?

“No matter how bad things are, you can always make things worse.”  — Randy Pausch The term “worst case” lacks rigor.  Let’s stop using it. “Worst case” doesn’t really mean what we think it means and it confuses people. More often than not, the term is an obstacle to good analysis, not an aid. What [...]

By |2025-01-17T11:03:40-06:00March 7th, 2019|PHA, Process Safety, Risk Assessment|Comments Off on Worst Case Scenario: What Does It Mean?

Hear No Evil, See No Evil: False Alarms and Spurious Trips

“With a chemical alarm, you’re going to build one that is oversensitive because you would rather the alarm go off and give you a false alarm than to err on the other side.”  —General Norman Schwarzkopf False alarms and spurious trips are inconvenient and annoying. They shut down operations that are running well, imposing the [...]

By |2025-01-17T11:05:18-06:00February 21st, 2019|Process Safety|Comments Off on Hear No Evil, See No Evil: False Alarms and Spurious Trips

Do You Need a Hero? Emergency Action Plans

“Show me a hero and I’ll write you a tragedy.”  — F. Scott Fitzgerald Being a firefighter is about as safe as any typical job in the United States. Fighting house fires is safer.  Fighting industrial fires, on the other hand, is about as dangerous as the most dangerous jobs that are legal. The Dangers [...]

By |2025-01-17T11:06:22-06:00February 14th, 2019|Chemicals, PHA, Procedures, Training, Workplace Safety|Comments Off on Do You Need a Hero? Emergency Action Plans

Why Different PHA Teams Get Different Results

“Differences challenge assumptions.”  Anne Wilson Schaef There is a common misunderstanding about the nature of Process Hazard Analyses (PHAs):  that they are objective studies. By objective, we mean that different teams, working at different times and at different places, but looking at the same process, will get the same results. There is a perception that [...]

By |2025-01-17T11:08:21-06:00February 7th, 2019|PHA, Process Safety Management|Comments Off on Why Different PHA Teams Get Different Results

Your Next Blockbuster Adventure: The PHA

“Archeology is the search for fact, not truth. If it’s truth you’re looking for, Dr. Tyree’s philosophy class is right down the hall.” — Indiana Jones, from The Last Crusade A process hazard analysis (PHA) is not a trivial exercise.  The search for process hazards takes time and effort, and it pulls a team of [...]

By |2025-01-17T11:09:43-06:00January 31st, 2019|PHA, Process Safety, Process Safety Management|Comments Off on Your Next Blockbuster Adventure: The PHA

Risk Tolerance Criteria: How Low Do You Go?

“Some risks are plainly acceptable and others are plainly unacceptable.”  Supreme Court Justice John Paul Stevens When Justice Stevens wrote that opinion for the majority in the 1980 OSHA Benzene case, he went on to add that odds of fatality of one in a billion could not be considered significant but that for odds of [...]

By |2025-01-17T11:15:44-06:00January 24th, 2019|Process Safety Management, Risk Assessment|Comments Off on Risk Tolerance Criteria: How Low Do You Go?

By the Book: Procedure Violations in Incident Investigations

“There is almost no human action or decision that cannot be made to look flawed and less sensible in the misleading light of hindsight.  It is essential that the critic should keep himself constantly aware of that fact.”  — Lord Anthony Hidden One of the insidious effects of hindsight bias is that it puts much [...]

By |2025-01-17T11:16:47-06:00January 17th, 2019|Procedures, Process Safety, Process Safety Management, Workplace Safety|Comments Off on By the Book: Procedure Violations in Incident Investigations

Near Misses: Learning from Experience

“Experience is a hard teacher because she gives the test first, the lesson afterward.”  — Vernon Law When hit with the first winter storm of the season, everyone has to learn how to drive all over again.  In our community, freezing rain coats everything, including the roads, which makes driving especially treacherous.  A few years [...]

By |2025-01-17T11:17:44-06:00January 10th, 2019|Process Safety, Process Safety Management, Recommendations, Risk Assessment|Comments Off on Near Misses: Learning from Experience
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