About Mike Schmidt

With a career in the CPI that began in 1977 with Union Carbide, Mike was profoundly impacted by the 1984 tragedy in Bhopal and has been working on process safety ever since.

Check Valves: Why We Do the Things We Do

“To many, total abstinence is easier than perfect moderation.”  —St. Augustine “Check valves are worthless.” Every engineer I know has heard that. Many believe it. Quite a few have said it. Yet, check valves are still made and installed. How worthless could they be? Why Use Check Valves? Check valves are designed to allow flow [...]

By |2018-11-19T15:17:29-06:00November 19th, 2018|Process Safety, Process Safety Management|1 Comment

Not Likely

“None of this will be important if there’s a zombie apocalypse. But how likely is that?”  —Jason Vladescu I was once at a conference where I overheard a conversation at the next table during lunch. The two of them were talking about PSAs. I quickly realized that they weren’t talking about Public Service Announcements. They [...]

By |2018-11-15T20:42:35-06:00November 15th, 2018|Process Safety, Risk Assessment|Comments Off on Not Likely

Things We Worry About: Plane Crashes

“You are now statistically more likely to be elected president of the United States in your lifetime than you are to die in a plane crash. What an amazing achievement as a society! But what we end up focusing on are the catastrophic failures that are incredibly rare but happen every now and then.” – [...]

By |2018-11-08T16:37:57-06:00November 8th, 2018|Current Events, PHA, Process Safety Management, Risk Assessment|Comments Off on Things We Worry About: Plane Crashes

Four Key Points: Applying the Meer Decision to Flammable Storage

“Unlike Humpty Dumpty, the Secretary may not give a word whatever meaning she chooses.”  —Judge Richard DeBenedetto When the Meer Corporation took the bold and relatively unheard-of step of contesting an OSHA citation for violating the Process Safety Management standard (PSM), no one expected them to prevail. The PSM standard includes an exemption for atmospheric [...]

By |2018-11-01T18:32:21-05:00November 1st, 2018|Process Safety Management|1 Comment

Caps and Plugs: Why We Do The Things We Do

“Chains of habit are too light to be felt until they are too heavy to be broken.”  —Warren Buffett Caps and plugs serve no process function. It is a common practice to install a cap or plug on the end of a line that is open to the atmosphere, but the justification is for safety, [...]

By |2018-10-18T15:27:00-05:00October 18th, 2018|PHA, Process Safety|Comments Off on Caps and Plugs: Why We Do The Things We Do

Things We Worry About: In-plant Derailments

“To invent the train is to invent the rail accident of derailment.”  —Paul Virilio When most of us think of train derailments, we think of horrendous events, like the Lac-Mégantic rail disaster in 2013 that destroyed the town in Quebec and killed 47 people. Fortunately, the vast majority of train derailments associated with the chemical [...]

By |2018-10-11T15:15:59-05:00October 11th, 2018|Process Safety, Risk Assessment|Comments Off on Things We Worry About: In-plant Derailments

A New Enforcement Program: Ammonia and Ammonium Nitrate

“This program is an enforcement tool to emphasize the obligations under existing OSHA standards,”  – Kimberly Stille, OSHA Region VII Administrator When the West Fertilizer ammonium nitrate warehouse north of Waco, Texas caught fire and then blew up on April 17, 2013, killing 15 and injuring 160, much was made of the lack of inspections [...]

By |2018-10-04T13:49:22-05:00October 4th, 2018|Chemicals, Current Events, Process Safety, Process Safety Management|Comments Off on A New Enforcement Program: Ammonia and Ammonium Nitrate

Cracks in the Bridge: FIU Part 2

“…obviously some repairs or whatever will have to be done but from a safety perspective we don’t see that there’s any issue there, so we’re not concerned about it from that perspective…” —W. Denney Pate, Lead Engineer on FIU Bridge Project Obviously, Denney Pate got it wrong. In that voice mail message to the Florida [...]

By |2018-09-20T18:08:31-05:00September 20th, 2018|Current Events, Workplace Safety|Comments Off on Cracks in the Bridge: FIU Part 2

Things We Worry About: In-plant Truck Releases

“It’s no good crying over spilt milk, because all the forces of the universe are bent on spilling it.”  —William Somerset Maugham Imagine a tank truck shows up at your plant. It’s there to make a delivery or to pick up a load. Perhaps it had to wait overnight in your lot before your shipping [...]

By |2018-09-13T13:56:16-05:00September 13th, 2018|Chemicals, Process Safety, Risk Assessment|Comments Off on Things We Worry About: In-plant Truck Releases

Arkema: A Ham Sandwich

“The district attorney could get a grand jury to indict a ham sandwich if he wanted to.” Judge Sol Wachtler Arkema is a ham sandwich. A year ago, in the aftermath of Hurricane Harvey and the flooding that followed, we got to watch trailers loaded with organic peroxide go up in flames and billowing clouds [...]

By |2018-09-06T15:33:49-05:00September 6th, 2018|Chemicals, Current Events, Process Safety|Comments Off on Arkema: A Ham Sandwich
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