About Mike Schmidt

With a career in the CPI that began in 1977 with Union Carbide, Mike was profoundly impacted by the 1984 tragedy in Bhopal and has been working on process safety ever since.

“OSHA Says”: Thermal Exposure

“If you can’t take the heat, get out of the kitchen.”  — Harry S. Truman For decades, I’ve told people that OSHA requires thermal protection on surfaces over 140°F (60 C) up to a height of 7 feet. People just accepted that because a) I was the expert and b) it made sense. Recently, though, [...]

By |2025-04-10T09:46:58-05:00April 10th, 2025|PHA, Process Safety, Risk Assessment, Workplace Safety|0 Comments

Process Safety: On the Bourbon Trail

“Devils drinking devils and the flames are getting higher. All of Bardstown’s crying tonight, Heaven Hill’s on fire.”  — Shannon Lawson, The Galoots Chris Schmidt and I recently returned from a week-long trip to Kentucky to enjoy the countryside and to sample bourbons from some of the 46 distilleries on the Kentucky Bourbon Trail. As [...]

“It’s Probably Water”: Is That Good Enough?

“You can’t trust water. Even a straight stick turns crooked in it.”  — W. C. Fields ChrisSchmidt and I recently visited several distilleries on Kentucky’s Bourbon Trail. After tasting one particularly strong whiskey, she reached for a tall glass of clear liquid to chase it down. “Yeah, that’s probably water,” said our tasting guide, hinting [...]

By |2025-03-27T08:31:27-05:00March 27th, 2025|Chemicals, Process Safety, Process Safety Management, Workplace Safety|Comments Off on “It’s Probably Water”: Is That Good Enough?

Incident Safety Investigations: Who Should Lead Them?

“Every man is guilty of all the good he did not do.”  — Voltaire Early in my career, our boss assigned a colleague and me to investigate an incident that was still having a significant impact on the plant. Being an arrogant know-it-all, I mean, an engineer, I was confident that I already knew what [...]

By |2025-03-20T09:21:45-05:00March 20th, 2025|Process Safety Management, Workplace Safety|Comments Off on Incident Safety Investigations: Who Should Lead Them?

Breaking Safe: Delta Flight 4819

“No Watson, this was not done by accident, but by design.”  — Sherlock Holmes On Monday, February 17, 2025, after being cleared for landing at the Toronto Pearson International Airport, Delta Flight 4819, a Bombardier CRJ-900, crashed. Buffeted by wind gusts up to 37 mph, the plane hit the runway hard, lost its right wing, [...]

By |2025-03-13T13:30:57-05:00March 13th, 2025|Current Events, Process Safety, Workplace Safety|Comments Off on Breaking Safe: Delta Flight 4819

Gambling With Safety: Acceptable Risk vs. Tolerable Risk

“How often misused words generate misleading thoughts.”  ‑ Herbert Spencer I once worked for an organization where senior managers freely expressed their differences of opinion. Often, they would dismiss a colleague’s position, saying, “That’s just semantics.” It became easy for me to conclude that semantics, the meaning of words and statements, were trivial. I know better [...]

By |2025-03-06T10:09:11-06:00March 6th, 2025|PHA, Process Safety, Process Safety Management, Risk Assessment|Comments Off on Gambling With Safety: Acceptable Risk vs. Tolerable Risk

Bad Chemistry: Safe Ice-Melt

“Emotions can certainly be misleading: they can fool you into believing stuff that is definitely, demonstrably untrue.”  — Francis Spufford Places that rarely experience snow and are ill-prepared to deal with it have seen debilitating snow storms this year. In response, broadcast meteorologists and local news anchors offered advice on choosing ice melt that was [...]

By |2025-02-27T08:33:58-06:00February 27th, 2025|Chemicals|Comments Off on Bad Chemistry: Safe Ice-Melt

Falls: When PPE Is All You Have

“You may reasonably expect a man to walk a tightrope safely for ten minutes; it would be unreasonable to do so without accident for two hundred years.”  — Bertrand Russell Many of us face a dilemma when it comes to fall hazards. Particularly when it comes to maintenance. The hazards are unavoidable, the consequences of [...]

By |2025-02-20T10:08:14-06:00February 20th, 2025|Risk Assessment, Workplace Safety|Comments Off on Falls: When PPE Is All You Have

Bad Ideas: Abolishing OSHA

“The Occupational Safety and Health Act of 1970 is repealed. The Occupational Safety and Health Administration is abolished.”  — the complete text of Section 2 of H.R. 86, introduced by Rep. Andy Biggs (R-AZ) I’m not really sure what Andy Biggs hoped to accomplish by introducing his “Nullify Occupational Safety and Health Administration Act” (NOSHA [...]

By |2025-02-14T08:37:59-06:00February 13th, 2025|Current Events, Workplace Safety|Comments Off on Bad Ideas: Abolishing OSHA

Occupational Noise: Is Hearing Protection Enough?

“Unnecessary noise is the most cruel absence of care that can be inflicted on the sick or the well.”  — Florence Nightingale I grew up in an age of loud rock ‘n roll. I, like one in six people of my generation, suffer some hearing loss. To save the hearing that I still have, I [...]

By |2025-02-06T09:54:11-06:00February 6th, 2025|Recommendations, Risk Assessment, Workplace Safety|Comments Off on Occupational Noise: Is Hearing Protection Enough?
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