Incident Safety Investigations: Who Should Lead Them?

“Every man is guilty of all the good he did not do.”  — Voltaire Early in my career, our boss assigned a colleague and me to investigate an incident that was still having a significant impact on the plant. Being an arrogant know-it-all, I mean, an engineer, I was confident that I already knew what [...]

By |2025-03-20T09:21:45-05:00March 20th, 2025|Process Safety Management, Workplace Safety|0 Comments

Breaking Safe: Delta Flight 4819

“No Watson, this was not done by accident, but by design.”  — Sherlock Holmes On Monday, February 17, 2025, after being cleared for landing at the Toronto Pearson International Airport, Delta Flight 4819, a Bombardier CRJ-900, crashed. Buffeted by wind gusts up to 37 mph, the plane hit the runway hard, lost its right wing, [...]

By |2025-03-13T13:30:57-05:00March 13th, 2025|Current Events, Process Safety, Workplace Safety|0 Comments

Gambling With Safety: Acceptable Risk vs. Tolerable Risk

“How often misused words generate misleading thoughts.”  ‑ Herbert Spencer I once worked for an organization where senior managers freely expressed their differences of opinion. Often, they would dismiss a colleague’s position, saying, “That’s just semantics.” It became easy for me to conclude that semantics, the meaning of words and statements, were trivial. I know better [...]

By |2025-03-06T10:09:11-06:00March 6th, 2025|PHA, Process Safety, Process Safety Management, Risk Assessment|Comments Off on Gambling With Safety: Acceptable Risk vs. Tolerable Risk

Bad Chemistry: Safe Ice-Melt

“Emotions can certainly be misleading: they can fool you into believing stuff that is definitely, demonstrably untrue.”  — Francis Spufford Places that rarely experience snow and are ill-prepared to deal with it have seen debilitating snow storms this year. In response, broadcast meteorologists and local news anchors offered advice on choosing ice melt that was [...]

By |2025-02-27T08:33:58-06:00February 27th, 2025|Chemicals|Comments Off on Bad Chemistry: Safe Ice-Melt

Falls: When PPE Is All You Have

“You may reasonably expect a man to walk a tightrope safely for ten minutes; it would be unreasonable to do so without accident for two hundred years.”  — Bertrand Russell Many of us face a dilemma when it comes to fall hazards. Particularly when it comes to maintenance. The hazards are unavoidable, the consequences of [...]

By |2025-02-20T10:08:14-06:00February 20th, 2025|Risk Assessment, Workplace Safety|Comments Off on Falls: When PPE Is All You Have

Bad Ideas: Abolishing OSHA

“The Occupational Safety and Health Act of 1970 is repealed. The Occupational Safety and Health Administration is abolished.”  — the complete text of Section 2 of H.R. 86, introduced by Rep. Andy Biggs (R-AZ) I’m not really sure what Andy Biggs hoped to accomplish by introducing his “Nullify Occupational Safety and Health Administration Act” (NOSHA [...]

By |2025-02-14T08:37:59-06:00February 13th, 2025|Current Events, Workplace Safety|Comments Off on Bad Ideas: Abolishing OSHA

Occupational Noise: Is Hearing Protection Enough?

“Unnecessary noise is the most cruel absence of care that can be inflicted on the sick or the well.”  — Florence Nightingale I grew up in an age of loud rock ‘n roll. I, like one in six people of my generation, suffer some hearing loss. To save the hearing that I still have, I [...]

By |2025-02-06T09:54:11-06:00February 6th, 2025|Recommendations, Risk Assessment, Workplace Safety|Comments Off on Occupational Noise: Is Hearing Protection Enough?

Recommendations: Evolution of an Approach

“The hardest thing is writing a recommendation for someone we know.”  — Kin Hubbard We’ve all heard, over and over, that data without analysis is useless. Well, analysis without recommendations is just as useless. Unfortunately, many young engineers are incredible analysts but then mistakenly believe that their analysis will stand on its own, that the [...]

By |2025-01-09T10:31:25-06:00January 9th, 2025|PHA, Process Safety, Process Safety Management|Comments Off on Recommendations: Evolution of an Approach

Process Safety Concerns: Lithium-Ion Battery Recycling

“Recycling lithium-ion batteries is a complex and inherently risky process.”  — Brian O’Connor, NFPA Recently, a lithium-ion battery-powered Cybertruck exploded outside of the Trump International Hotel in Las Vegas. It wasn't the Li-ion batteries that exploded, though. It was a cargo of fuel and fireworks. In the case of the Li-ion battery recycling plant in [...]

By |2025-01-08T09:15:00-06:00January 2nd, 2025|Chemicals, Current Events, Process Safety, Process Safety Management, Workplace Safety|Comments Off on Process Safety Concerns: Lithium-Ion Battery Recycling

2023 BLS Fatality Statistics: Not Getting Worse!

“Same as it ever was…Same as it ever was…Same as it ever was…Same as it ever was…Same as it ever was…”  — David Byrne, Talking Heads I had such fears. I feared that after seeing the work-related fatality rate climb for two years in a row, we were going to see it climb once again, [...]

By |2024-12-19T12:50:00-06:00December 19th, 2024|Current Events, Workplace Safety|Comments Off on 2023 BLS Fatality Statistics: Not Getting Worse!
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