Too Many Players on the Field: PHA Teams

“Meetings should have as few people as possible, but all the right people.”  — Charles W. Scharf Ever been in a Process Hazard Analysis (PHA) meeting where there were over a dozen people? Wasn’t it excruciating? Either you wondered why you needed to be there, or you wondered why some of the other people needed [...]

By |2025-01-16T13:09:59-06:00August 24th, 2023|PHA, Process Safety Management|Comments Off on Too Many Players on the Field: PHA Teams

Deadly Explosion…At a Chocolate Factory?

“The fact is the media never gets off the interstate unless there’s a major explosion.”  — Jim Harrison On Friday, March 24, 2023, shortly before 5 pm local time, an explosion leveled the R.M. Palmer Company chocolate factory in West Reading, Pennsylvania, killing seven workers. How does a chocolate factory explode? What are the explosive hazards, [...]

By |2023-08-14T15:45:53-05:00March 30th, 2023|Current Events, Gas, Process Safety|Comments Off on Deadly Explosion…At a Chocolate Factory?

Second Look: Keeping P&IDs Up to Date

“Change does not roll in on the wheels of inevitability, but comes through continuous struggle.“  -Martin Luther King, Jr. Many events and activities in life require planning, like saving up for a vacation or setting aside time to catch up with friends and colleagues. Industrial processes are no different. Blueprints, technical manuals, and procedures lay [...]

By |2025-01-16T13:28:32-06:00March 16th, 2023|PHA, Process Safety|Comments Off on Second Look: Keeping P&IDs Up to Date

PSM Documents: How Long Do I Have to Keep This Stuff?

“The entire health care system is now being organized around machines instead of human beings. Not prioritized to reduce human suffering, but rather to optimize a computerized recordkeeping system. This is a tragedy.”  — Carolyn Jourdan Imagine for a moment that you are a new PSM coordinator. The person who had the job before you [...]

By |2025-01-16T13:41:54-06:00December 1st, 2022|Process Safety, Process Safety Management|Comments Off on PSM Documents: How Long Do I Have to Keep This Stuff?

HazWOpER: What is an Emergency?

“I don’t worry about a zombie apocalypse. Mainly because it’s unlikely, but also because I think I’d be pretty good in that type of emergency.”  — Sarah Millican A couple of days ago at a plant here in St. Louis, a 55-gallon drum of acetone failed and released its contents. In the scheme of catastrophic [...]

By |2025-01-16T13:57:25-06:00October 6th, 2022|Chemicals, Current Events, Process Safety|Comments Off on HazWOpER: What is an Emergency?

Just Two Breaths

“I love to breath. Oxygen is sexy.”  — Kris Carr How long can you hold your breath? One minute? Two minutes? Pearl divers have been known to hold their breaths for over 10 minutes. When we’re breathing, though, it’s at a rate of between 8 and 20 breaths per minutes. So, many find it difficult [...]

By |2025-01-16T14:00:26-06:00September 15th, 2022|Gas, Process Safety, Workplace Safety|Comments Off on Just Two Breaths

I Can’t Breathe: Asphyxia in the Process Industries

“Suffocation is a cruel way to go.”  — Arlaina Tibensky I usually think of process safety hazards as being related to fire, explosions, or toxic releases. There is another process hazard, however, doesn’t necessarily depend on any of these. It’s asphyxiation—death due to an inability to get enough oxygen to the body. Asphyxiation is not [...]

By |2025-01-16T14:05:44-06:00August 18th, 2022|Chemicals, Gas, Process Safety, Workplace Safety|Comments Off on I Can’t Breathe: Asphyxia in the Process Industries

Just Water? Process Hazards of H2O

“It is with our passions as it is with fire and water; they are good servants but bad masters.”  — Aesop A common trope of Hazard Communication training is for the instructor to share an SDS of “dihydrogen oxide” with the class and to review all the dangers of this “hazardous chemical”. Then, in a [...]

By |2022-08-11T18:09:25-05:00August 11th, 2022|Current Events, Process Safety|Comments Off on Just Water? Process Hazards of H2O

Not Just PPE—The Right PPE!

“The hardest choices in life aren’t between what’s right and what’s wrong but between what’s right and what’s best.”  — Jamie Ford Most of the chemical plants I’ve ever worked in or visited required specific kinds of personal protective equipment (PPE). Usually, hard hats, safety shoes, and safety glasses with side shields were the minimum [...]

By |2025-01-16T14:11:30-06:00July 28th, 2022|Training, Workplace Safety|Comments Off on Not Just PPE—The Right PPE!

The Chemical Process Industries: Getting Safer?

“My first customer was a lunatic. My second had a death wish.”  — Karl Benz We want to get safer. We invest enormous resources in making the world a safer place. Sometimes, though, it doesn’t seem like we’re making much progress, especially when we’ve just experienced a catastrophic event. Instead, it seems like we just [...]

By |2022-05-26T15:55:08-05:00May 26th, 2022|Process Safety, Workplace Safety|Comments Off on The Chemical Process Industries: Getting Safer?
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