The Elements of PSM: Trade Secrets

“This hour I tell things in confidence. I might not tell everybody, but I will tell you.”  — Walt Whitman I once worked at a plant that produced performance chemicals. Performance chemicals are sold based on what they do rather than what they are. The key specifications are the performance specifications, not the composition specifications. [...]

By |2026-09-03T14:54:33-05:00September 3rd, 2026|Chemicals, Process Safety, Process Safety Management|0 Comments

Management of Change: When Is It Regulated?

“If you want to truly understand something, try to change it.”  — Kurt Lewin All change should be managed; in any endeavor, under any circumstances. When people ask about management of change, however, they are usually talking about the specific regulatory requirements of the Occupational Safety and Health Administration (OSHA) and its Process Safety Management [...]

By |2026-08-06T10:47:15-05:00August 6th, 2026|Process Safety, Process Safety Management|Comments Off on Management of Change: When Is It Regulated?

Secrecy vs. Safety

“Bureaucracy and compliance now seem less about managing the safety of the workers we are responsible for, and more about managing the liability of the people they work for.”  — Sidney Dekker One of the foundations of process safety is that we learn from experience. Because relevant experience comes from making mistakes and facing failures, [...]

By |2026-07-30T12:07:11-05:00July 30th, 2026|Process Safety, Process Safety Management, Workplace Safety|Comments Off on Secrecy vs. Safety

Recognizing Hazards: Nickel Carbonyl

“Ambivalence is like carbon monoxide – undetectable yet deadly.”  — Cherie Carter-Scott World Fertilizer published an article in its March 2026 issue on “An Overlooked Process Hazard” in the production of ammonia fertilizers. It seems to me that this hazard has broader implications, beyond fertilizer production. Flammable liquids and flammable gases are all covered by [...]

By |2026-03-27T12:48:50-05:00March 27th, 2026|Chemicals, Process Safety|1 Comment

Bad Chemistry: Energetic Decomposition

“Everything that comes together falls apart.”  — John Green When we think of decomposition, we usually think of it as a slow, inexorable process of breaking down useful things into malodorous glop. Think of that six-month-old head of lettuce in the bottom of the refrigerator. Or the carcass of the dead animal in the woods, [...]

By |2026-03-19T15:04:44-05:00March 19th, 2026|Chemicals, Process Safety|Comments Off on Bad Chemistry: Energetic Decomposition

Chemical Incidents: Top Three Reasons

“Always lists to be made, as if writing items in neat vertical rows might stave off randomness and chaos.” — Dani Shapiro People love lists. Top Ten Lists. Top Twelve Lists. Casey Kasem’s American Top Forty. And for those with short attention spans, Top Three Lists. I recently received an email asking if I agreed [...]

By |2026-02-19T10:57:40-06:00February 19th, 2026|Chemicals, Process Safety, Process Safety Management, Workplace Safety|Comments Off on Chemical Incidents: Top Three Reasons

Incident Investigations: When Are They Needed?

“It seems to me that at this time we need education in the obvious more than investigation of the obscure.”  — Oliver Wendell Holmes, Jr. OSHA requires incident reports. For recordable injuries or illnesses, OSHA requires that a 301 Form, Injury and Illness Incident Report, be completed, per 29 CFR 1904.29(a). For workplaces with PSM-covered [...]

By |2026-02-06T14:52:33-06:00February 6th, 2026|Procedures, Process Safety, Process Safety Management, Workplace Safety|Comments Off on Incident Investigations: When Are They Needed?

Process Safety: When “Normal” Isn’t Normal

“You keep using that word. I do not think it means what you think it means.” — Mandy Patinkin as Inigo Montoya from The Princess Bride (1987) I, like many older Americans, worry about my blood pressure enough to check it regularly. And like most people who check their blood pressure regularly, I know what [...]

By |2026-01-29T11:00:03-06:00January 29th, 2026|Procedures, Process Safety, Process Safety Management|Comments Off on Process Safety: When “Normal” Isn’t Normal

“OSHA Says”: Making a List, Checking It Twice

“You know what’s the greatest part of anything ever in the history of everything? Exaggeration. No wait; it’s correcting yourself. No, better yet, it’s making lists.” — Demetri Martin When Google offers an AI response, it includes a statement: “AI responses may include mistakes.” That was never so obvious to me as when I posed [...]

By |2026-01-14T18:26:57-06:00December 18th, 2025|Craft Distillery Safety, Procedures, Process Safety, Process Safety Management, Workplace Safety|Comments Off on “OSHA Says”: Making a List, Checking It Twice

The PSM Standard: Are Craft Distilleries Covered?

“A rule without exceptions is an instrument capable of doing mischief to the innocent and bringing grief—as well as injustice—to those who should gain exemptions from the rule’s functioning.”  — Derrick Bell I don’t remember when I first realized that there is a difference between process safety management and Process Safety Management. Process safety—the aspect [...]

By |2025-11-06T11:11:04-06:00October 23rd, 2025|Chemicals, Craft Distillery Safety, Process Safety, Process Safety Management|Comments Off on The PSM Standard: Are Craft Distilleries Covered?
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