Bad Chemistry: Mixing Cleaning Products

“Ignorance is not too dangerous. If you combine it with power, then this is a toxic mix.”  — Yuvai Noah Harari Not surprisingly, eighteen of the thirty incidents in Volume 3 of the Chemical Safety Board’s series on incident reports addressed incidents at refineries and large chemical complexes. One incident in Volume 3, though, was [...]

By |2025-11-06T11:13:32-06:00August 14th, 2025|Chemicals, Craft Distillery Safety, Process Safety, Workplace Safety|Comments Off on Bad Chemistry: Mixing Cleaning Products

CSB Incident Reports: Volume 3

“We must be part of the general staff at the inception, rather than the ambulance drivers at the bitter end.”  — Lane Kirkland Despite being established under the authority of the Clean Air Act Amendments of 1990, which has not been repealed, the Trump administration intends to discontinue funding the Chemical Safety Board as of [...]

By |2025-08-07T11:01:32-05:00August 7th, 2025|Current Events, Process Safety, Process Safety Management, Workplace Safety|Comments Off on CSB Incident Reports: Volume 3

Process and Product Safety: Contaminants

“All happy families are alike; each unhappy family is unhappy in its own way.”  — Leo Tolstoy, in Anna Karenina I once worked with a facility that discharged process equipment cleaning water to the city sewer. They had a tough time staying below the discharge limits for copper. In turned out that the city water [...]

By |2025-11-06T11:14:13-06:00July 31st, 2025|Chemicals, Craft Distillery Safety, PHA, Process Safety|Comments Off on Process and Product Safety: Contaminants

Hot Work: Explosion and Fire in Tequila, Mexico

“Tastes like heaven, burns like hell.” — Fireball slogan Tequila is a far cry from the cloying cinnamon-flavored spirit called Fireball. But they both have one thing in common: they burn like hell. Literally. As do all spirits. For reference, the flash point of 80 proof (40% ABV) spirits, is 26 C (79°F), meaning [...]

By |2026-01-14T18:58:56-06:00July 24th, 2025|Chemicals, Craft Distillery Safety, Process Safety, Workplace Safety|Comments Off on Hot Work: Explosion and Fire in Tequila, Mexico

Recordkeeping for Process Safety: Permit Retention

“A memorandum is not to inform the reader but to protect the writer.”  — Dean Acheson A reader asked me “How long do I need to keep confined space entry permits for a covered process?” He knew my thoughts on retaining hot work permits and wondered if the same approach applied to other permits in [...]

By |2025-07-10T09:32:30-05:00July 10th, 2025|Procedures, Process Safety, Process Safety Management|Comments Off on Recordkeeping for Process Safety: Permit Retention

CSB Incident Reports: Lessons to Learn

“I am always ready to learn although I do not always like being taught.” — Winston Churchill The Chemical Safety Board (CSB) describes its public safety mission as being to "drive chemical safety excellence through independent investigations to protect communities, workers, and the environment" with the vision of "a nation free from chemical disasters." The CSB’s [...]

By |2025-06-05T09:46:41-05:00June 5th, 2025|Process Safety, Process Safety Management|Comments Off on CSB Incident Reports: Lessons to Learn

A Poor Safety Culture: What to Do?

“Few things happen in spite of the boss.”  — unattributed An unsafe workplace isn’t necessarily the result of a poor safety culture. There are times when the organization wants to be safe but doesn’t know how. And by “organization,” I mean the people in the organization. Those are the situations where a safety professional can [...]

By |2025-05-29T09:39:10-05:00May 29th, 2025|Process Safety, Training, Workplace Safety|Comments Off on A Poor Safety Culture: What to Do?

Trendspotting: Five Years of Incident Report Data from the CSB

“It doesn’t take many observations to think you’ve spotted a trend, and it’s probably not a trend at all.”  — Daniel Kahneman In a December 2022 press release, CSB Chairperson Steve Owens alerted us all to a worrisome spike in CSB-reportable incidents at chemical facilities and the need to focus on winterization to prevent major [...]

By |2025-05-22T14:06:14-05:00May 22nd, 2025|Chemicals, Current Events, Process Safety, Workplace Safety|Comments Off on Trendspotting: Five Years of Incident Report Data from the CSB

Hazard Communication: Does Whiskey Need an SDS?

“Whisky making is an act of cooperation between the blessings of nature and the wisdom of man.”  — Masataka Taketsura While on a tour of a craft distillery, the distiller (and owner) and I got to talking about the safety aspects of distilling whiskey. The question of whether whiskey needed an SDS came up. It [...]

By |2025-11-06T11:15:52-06:00May 15th, 2025|Chemicals, Craft Distillery Safety, Procedures, Process Safety|Comments Off on Hazard Communication: Does Whiskey Need an SDS?

A+: What Is A Perfect PHA?

“Perfection is not attainable, but if we chase perfection, we can catch excellence.”  — Vince Lombardi I don’t believe that I have ever facilitated a perfect PHA. The question is, how would I recognize it if it was perfect? And would others agree? What exactly is a perfect PHA? A PHA Identifies Hazards The primary [...]

By |2025-05-08T16:39:47-05:00May 8th, 2025|PHA, Process Safety, Process Safety Management, Recommendations|Comments Off on A+: What Is A Perfect PHA?
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