Fire: What’s In a Name

“The name is the thing, and the true name is the true thing. To speak the name is to control the thing.”  — Ursala K. Le Guin, The Rule of Names Process safety has three concerns: fires, explosions, and toxic releases. The most ancient of these concerns is fire. Because fire has been our servant [...]

By |2023-03-10T15:10:13-06:00March 10th, 2023|Gas, Process Safety, Process Safety Management|Comments Off on Fire: What’s In a Name

Derailments: How a Process Safety Perspective Can Prevent Them

“Luck is not an acceptable substitute for early detection.”  — Valerie Harper Three weeks after the Norfolk Southern (NS) derailment in East Palestine, Ohio, the well-meaning editorial board at the Washington Post published an editorial on “how to fix freight rail.” They consulted with a variety of transportation experts to come up with four recommendations: [...]

By |2023-03-02T18:12:24-06:00March 2nd, 2023|Chemicals, Current Events, Process Safety|Comments Off on Derailments: How a Process Safety Perspective Can Prevent Them

Ventilation: What is Adequate?

“There is nothing that this age, from whatever standpoint we survey it, needs more, physically, intellectually, and morally, than thorough ventilation.”  — John Ruskin I worked on a project once that required me to spend a lot of time in the control building. It was a substantial building with a kitchen and breakroom, several offices, [...]

By |2023-02-23T16:51:53-06:00February 23rd, 2023|Process Safety, Workplace Safety|Comments Off on Ventilation: What is Adequate?

Just Right: Hazardous (Classified) Locations

“My life experience confirms that the U.S. government frequently overclassifies data.”  — Michael Hayden When it comes hazardous (classified) locations—electrical classification—even seemingly sophisticated technical facilities often get it wrong. The issue isn’t with the class, or the group, but with the division. Getting the division wrong, though, can render a facility more hazardous than it should [...]

By |2023-01-26T16:45:23-06:00January 26th, 2023|Chemicals, Combustible Dust, Process Safety|Comments Off on Just Right: Hazardous (Classified) Locations

Avoiding the Streetlight Effect: How Does the CPI Really Get Safer?

“The battle of getting better is never ending.”  — Antonio Brown There’s an old joke about someone looking for their keys under a streetlight. A passerby offered to help but after a while, asked, “Are you sure this is where you lost them?” “No, I lost them over there in the park.” “Then why are [...]

By |2023-01-05T15:25:30-06:00January 5th, 2023|Process Safety, Process Safety Management, Workplace Safety|Comments Off on Avoiding the Streetlight Effect: How Does the CPI Really Get Safer?

PSM Documents: How Long Do I Have to Keep This Stuff?

“The entire health care system is now being organized around machines instead of human beings. Not prioritized to reduce human suffering, but rather to optimize a computerized recordkeeping system. This is a tragedy.”  — Carolyn Jourdan Imagine for a moment that you are a new PSM coordinator. The person who had the job before you [...]

By |2022-12-01T17:42:35-06:00December 1st, 2022|Process Safety, Process Safety Management|Comments Off on PSM Documents: How Long Do I Have to Keep This Stuff?

It’s Natural, But Is It Safe?

“…made from all natural ingredients, so you know it’s safe.”  — Brian Angliss, mocking an advertisement for an ED product I once had a roommate who would go off on a rant periodically about plastic that went like this: “Not natural?! What do you mean it’s not natural?! It’s made from petrochemicals, isn’t it? And [...]

By |2022-11-11T14:14:49-06:00November 11th, 2022|Chemicals, Current Events, Process Safety|Comments Off on It’s Natural, But Is It Safe?

Top 10 OSHA Violations: The Process Industries

“The human animal differs from the lesser primates in his passion for lists.”  — H. Allen Smith My first experience with lists was as a child, when I was frequently warned, “If you keep it up, you’re going to end up on Santa’s naughty list.” Now, lists seem inescapable. Shopping lists, checklists, reading lists. And [...]

By |2022-10-20T16:02:02-05:00October 20th, 2022|Current Events, Process Safety, Process Safety Management, Workplace Safety|Comments Off on Top 10 OSHA Violations: The Process Industries

HazWOpER: What is an Emergency?

“I don’t worry about a zombie apocalypse. Mainly because it’s unlikely, but also because I think I’d be pretty good in that type of emergency.”  — Sarah Millican A couple of days ago at a plant here in St. Louis, a 55-gallon drum of acetone failed and released its contents. In the scheme of catastrophic [...]

By |2022-10-06T13:51:23-05:00October 6th, 2022|Chemicals, Current Events, Process Safety|Comments Off on HazWOpER: What is an Emergency?

Time for Change: Revising the Elements of PSM

“The world hates change, yet it is the only thing that has brought progress.”  — Charles Kettering I just got notice from OSHA that I am registered as a participant in their upcoming stakeholder meeting about the changes to the PSM Standard that they are considering. I asked to speak and will get about three [...]

By |2022-09-29T15:25:09-05:00September 29th, 2022|Current Events, Process Safety, Process Safety Management|Comments Off on Time for Change: Revising the Elements of PSM
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