OSHA Says: Promptly, Timely, and As Soon As Possible

“We cannot do everything at once, but we can do something at once.”  — Calvin Coolidge I love a good play on words. “At once” can mean either “simultaneously” or it can mean “immediately”, and Calvin Coolidge managed to pack both meanings into a single sentence. “We cannot do everything simultaneously, but we can do [...]

By |2025-09-29T11:52:57-05:00September 26th, 2025|PHA, Process Safety, Process Safety Management|Comments Off on OSHA Says: Promptly, Timely, and As Soon As Possible

Hot Potato

“More often than not, to blame someone else is to play ‘hot potato’ with something that’s neither hot nor a potato.”  — Craig D. Lounsbrough Imagine you work at a plant that makes a polymer. One of the raw materials is the monomer and it is toxic, reactive, and flammable. It contains an inhibitor to [...]

By |2025-09-18T09:55:07-05:00September 18th, 2025|Procedures, Process Safety, Workplace Safety|Comments Off on Hot Potato

Ethanol: What Are the Limits?

“Ventilation is the profound secret of existence.”  — Peter Sloterdijk Most people, when hearing about the legal limits of ethanol, will think of Blood Alcohol Concentration (BAC). Except for Utah, where the BAC limit for driving is 0.05%, the BAC limit in the United States is 0.08%. That applies to drivers that are 21 years [...]

By |2025-11-06T11:12:56-06:00August 28th, 2025|Chemicals, Craft Distillery Safety, Process Safety|Comments Off on Ethanol: What Are the Limits?

Bad Chemistry: Mixing Cleaning Products

“Ignorance is not too dangerous. If you combine it with power, then this is a toxic mix.”  — Yuvai Noah Harari Not surprisingly, eighteen of the thirty incidents in Volume 3 of the Chemical Safety Board’s series on incident reports addressed incidents at refineries and large chemical complexes. One incident in Volume 3, though, was [...]

By |2025-11-06T11:13:32-06:00August 14th, 2025|Chemicals, Craft Distillery Safety, Process Safety, Workplace Safety|Comments Off on Bad Chemistry: Mixing Cleaning Products

CSB Incident Reports: Volume 3

“We must be part of the general staff at the inception, rather than the ambulance drivers at the bitter end.”  — Lane Kirkland Despite being established under the authority of the Clean Air Act Amendments of 1990, which has not been repealed, the Trump administration intends to discontinue funding the Chemical Safety Board as of [...]

By |2025-08-07T11:01:32-05:00August 7th, 2025|Current Events, Process Safety, Process Safety Management, Workplace Safety|Comments Off on CSB Incident Reports: Volume 3

Process and Product Safety: Contaminants

“All happy families are alike; each unhappy family is unhappy in its own way.”  — Leo Tolstoy, in Anna Karenina I once worked with a facility that discharged process equipment cleaning water to the city sewer. They had a tough time staying below the discharge limits for copper. In turned out that the city water [...]

By |2025-11-06T11:14:13-06:00July 31st, 2025|Chemicals, Craft Distillery Safety, PHA, Process Safety|Comments Off on Process and Product Safety: Contaminants

Hot Work: Explosion and Fire in Tequila, Mexico

“Tastes like heaven, burns like hell.” — Fireball slogan Tequila is a far cry from the cloying cinnamon-flavored spirit called Fireball. But they both have one thing in common: they burn like hell. Literally. As do all spirits. For reference, the flash point of 80 proof (40% ABV) spirits, is 26 C (79°F), meaning [...]

By |2026-01-14T18:58:56-06:00July 24th, 2025|Chemicals, Craft Distillery Safety, Process Safety, Workplace Safety|Comments Off on Hot Work: Explosion and Fire in Tequila, Mexico

Recordkeeping for Process Safety: Permit Retention

“A memorandum is not to inform the reader but to protect the writer.”  — Dean Acheson A reader asked me “How long do I need to keep confined space entry permits for a covered process?” He knew my thoughts on retaining hot work permits and wondered if the same approach applied to other permits in [...]

By |2025-07-10T09:32:30-05:00July 10th, 2025|Procedures, Process Safety, Process Safety Management|Comments Off on Recordkeeping for Process Safety: Permit Retention

CSB Incident Reports: Lessons to Learn

“I am always ready to learn although I do not always like being taught.” — Winston Churchill The Chemical Safety Board (CSB) describes its public safety mission as being to "drive chemical safety excellence through independent investigations to protect communities, workers, and the environment" with the vision of "a nation free from chemical disasters." The CSB’s [...]

By |2025-06-05T09:46:41-05:00June 5th, 2025|Process Safety, Process Safety Management|Comments Off on CSB Incident Reports: Lessons to Learn

A Poor Safety Culture: What to Do?

“Few things happen in spite of the boss.”  — unattributed An unsafe workplace isn’t necessarily the result of a poor safety culture. There are times when the organization wants to be safe but doesn’t know how. And by “organization,” I mean the people in the organization. Those are the situations where a safety professional can [...]

By |2025-05-29T09:39:10-05:00May 29th, 2025|Process Safety, Training, Workplace Safety|Comments Off on A Poor Safety Culture: What to Do?
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