Process Safety Concerns: Lithium-Ion Battery Recycling

“Recycling lithium-ion batteries is a complex and inherently risky process.”  — Brian O’Connor, NFPA Recently, a lithium-ion battery-powered Cybertruck exploded outside of the Trump International Hotel in Las Vegas. It wasn't the Li-ion batteries that exploded, though. It was a cargo of fuel and fireworks. In the case of the Li-ion battery recycling plant in [...]

By |2025-01-08T09:15:00-06:00January 2nd, 2025|Chemicals, Current Events, Process Safety, Process Safety Management, Workplace Safety|Comments Off on Process Safety Concerns: Lithium-Ion Battery Recycling

Bhopal: 40 Years Later

“You can’t let your failures define you. You have to let your failures teach you.”  — Barack Obama Forty years ago, on December 3, 1984, the Union Carbide plant in Bhopal, India released 45 tons of methyl isocyanate. The official toll of immediate deaths is 2,259 people. Estimates of the final death toll ranges but [...]

By |2024-12-03T11:58:08-06:00December 3rd, 2024|Current Events, Process Safety|1 Comment

Mental Illness: An OSHA Recordable

“I have the normal complement of anxieties, neuroses, psychoses and whatever else – but I’m absolutely nothing special.”— Clive Barker The National Institute of Mental Health reported in 2022 that more than one in five adults in the United States live with a mental illness.  That’s 59.3 million people, or 23.1% of the U.S. population.  [...]

By |2025-01-14T13:49:20-06:00November 7th, 2024|Workplace Safety|Comments Off on Mental Illness: An OSHA Recordable

Déjà Vu at BioLab: What Can We All Learn?

“If they knew it was water-reactive, why did they store it in a warehouse with automatic sprinklers?”  — Chris Schmidt, retired pre-school teacher Wikipedia is a “go-to” source for quick information. Regarding the fire at the BioLab facility in Conyers, Georgia, however, it has this disclaimer: “Information may change rapidly as the event progresses, and [...]

By |2025-01-14T13:54:26-06:00October 3rd, 2024|Chemicals, Current Events|Comments Off on Déjà Vu at BioLab: What Can We All Learn?

Process Safety: Proper Maintenance is Essential

“If at any time [federal] inspectors identify something that needs to be addressed, our team does so immediately.”  — Elizabeth Ward, company spokesperson for Boar’s Head Provision Co. I was once a Scoutmaster. One of the most coveted items that my younger Scouts could earn was the Totin’ Chip, which granted them the right to [...]

By |2025-01-14T13:57:52-06:00September 19th, 2024|Current Events, Process Safety, Process Safety Management|Comments Off on Process Safety: Proper Maintenance is Essential

Unusual Process Hazards: Manhole Covers

“If I had a nickel for every time this happened, I’d have two nickels. Which isn’t a lot, but it’s weird that it happened twice. Right?”  — Dr. Heinz Doofenshmirz Friends and acquaintances recently flooded my inbox with stories about a series of sewer explosions near the north riverfront of St. Louis. It launched several [...]

By |2025-01-14T13:58:57-06:00September 5th, 2024|Chemicals, Current Events, Process Safety|1 Comment

The Key Bridge Collapse: Are There Lessons for Us Now?

“Catastrophic bridge accidents are rare, but the number and severity of those due to ship collisions far exceed those due to winds, waves, and earthquakes combined.”  — Committee on Ship-Bridge Collisions (1983) On Tuesday, March 26, 2024, shortly before 1:30 am, the cargo ship Dali drifted into the Francis Scott Key Bridge, causing the bridge’s [...]

By |2025-01-16T12:26:23-06:00April 4th, 2024|Current Events, Procedures, Workplace Safety|Comments Off on The Key Bridge Collapse: Are There Lessons for Us Now?

When A Chemical Truck Rolls Over: Gawkers

“It’s what you do next that counts.”  — Lisa Mackay One of my favorite movies is The Great Waldo Pepper starring Robert Redford as a barnstorming pilot after World War I. One scene is seared into my memory. Waldo Pepper’s friend, Ezra Stiles, crashes during an air show. The crowd surges out to the wrecked [...]

By |2025-01-16T12:30:38-06:00February 23rd, 2024|Chemicals, Current Events|Comments Off on When A Chemical Truck Rolls Over: Gawkers

Deadly Explosion…At a Chocolate Factory?

“The fact is the media never gets off the interstate unless there’s a major explosion.”  — Jim Harrison On Friday, March 24, 2023, shortly before 5 pm local time, an explosion leveled the R.M. Palmer Company chocolate factory in West Reading, Pennsylvania, killing seven workers. How does a chocolate factory explode? What are the explosive hazards, [...]

By |2023-08-14T15:45:53-05:00March 30th, 2023|Current Events, Gas, Process Safety|Comments Off on Deadly Explosion…At a Chocolate Factory?

Close to the Edge: Banking, Railroads, and…the Chemical Industry?

“Banking should be boring.”  — Senator Elizabeth Warren We tend to celebrate those adventurers who take big risks for the chance at big rewards, at least when it pays off. On the other hand, we tend to condemn those that take big risks but don’t suffer the consequences when their risk-taking doesn’t pay off. Especially [...]

By |2025-01-16T13:27:35-06:00March 23rd, 2023|Chemicals, Current Events, Process Safety|Comments Off on Close to the Edge: Banking, Railroads, and…the Chemical Industry?
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