Process Safety in Distilleries: Electrical Classification

“To be beyond any existing classification has always pleased me.”  — Boyd Rice Every distiller understands that they are working with extremely explosive hazards. There is ethanol, a flammable liquid.  And there is milled grain, a source of combustible dust. Despite this, when I visit distilleries, I often see areas that should be electrically classified [...]

Combustible Dust: Probability of Ignition

“Before the first atomic bomb test, scientists took the time to calculate whether the blast would ignite the nitrogen in the Earth’s atmosphere and incinerate us all. The risk was low and the test went off, but Rees wonders what the odds would have had to be to discourage the bomb makers.”  — Dennis Overbye [...]

By |2025-10-30T10:55:47-05:00October 30th, 2025|Process Safety, Process Safety Management, Workplace Safety|Comments Off on Combustible Dust: Probability of Ignition

Combustible Dust Hazards: Horizon Biofuels

“Anyone can see a forest fire. Skill lies in sniffing the first smoke.”  — Robert A. Heinlein One of my children has a house in The Ville, the neighborhood in north St. Louis that a tornado ripped through in May 2025. Since that tornado, I’ve become adept with a chainsaw, cutting into firewood the felled [...]

By |2025-09-04T09:39:38-05:00September 4th, 2025|Current Events, Process Safety|Comments Off on Combustible Dust Hazards: Horizon Biofuels

OSHA’s New Dust NEP: What is the Impact on DHAs?

“I will show you fear in a handful of dust.”  — T.S. Elliot OSHA does not have a combustible dust regulation. Instead, it relies on a hodge-podge of regulations combined with the General Duty Clause. If someone wants to understand what OSHA expects in terms of combustible dusts, they must turn to OSHA’s Combustible Dust [...]

By |2025-01-16T13:31:42-06:00February 9th, 2023|Combustible Dust, Current Events|Comments Off on OSHA’s New Dust NEP: What is the Impact on DHAs?

Just Right: Hazardous (Classified) Locations

“My life experience confirms that the U.S. government frequently overclassifies data.”  — Michael Hayden When it comes to hazardous (classified) locations—electrical classification—even seemingly sophisticated technical facilities often get it wrong. The issue isn’t with the class, or the group, but with the division. Getting the division wrong, though, can render a facility more hazardous than it [...]

By |2025-08-07T15:03:33-05:00January 26th, 2023|Chemicals, Combustible Dust, Process Safety|Comments Off on Just Right: Hazardous (Classified) Locations

Not a Dust Explosion: Fatalities at a Polish Granary

“The essential act of war is destruction, not necessarily of human lives, but of the products of human labor.”  — George Orwell Yesterday afternoon, I was asked what I knew about the granary explosion that happened in Poland, killing two workers. I hadn’t heard of it, but my thoughts immediately went to NFPA 652, the [...]

By |2025-01-16T13:48:57-06:00November 17th, 2022|Combustible Dust, Current Events|1 Comment

Tis the Season for Static

“Take off your sweater in the darkness and static flares as a tiny lightning storm.”  — John Geddes The dry air of winter makes it much more likely that we will be shocked by static sparks. So instead of visions of sugar-plums dancing in their heads, the thoughts of many of our clients turns to [...]

By |2021-12-29T19:59:44-06:00December 23rd, 2021|Combustible Dust, Gas, Process Safety, Workplace Safety|Comments Off on Tis the Season for Static

DHAs: An OSHA Requirement?

“Speed limit 55. It’s not just a good idea. It’s the law.”  — Advertising Council and U.S. Department of Transportation (1977) Ever since the National Fire Protection Association (NFPA) published the 2019 Edition of NFPA 652, Standard on the Fundamentals of Combustible Dust, which states in §7.1.1.2 that a Dust Hazard Analysis (DHA) must be [...]

By |2021-04-29T16:43:06-05:00April 29th, 2021|Combustible Dust, Process Safety, Process Safety Management|Comments Off on DHAs: An OSHA Requirement?

Don’t Want No Static

“Electricity can be dangerous. My nephew tried to stick a penny into a plug. Whoever said a penny doesn’t go far didn’t see him shoot across that floor. I told him he was grounded.”  — Tim Allen When I was fresh out of grad school, I had a job in process development. One project involved [...]

By |2025-01-16T15:41:38-06:00March 18th, 2021|Combustible Dust, Process Safety, Process Safety Management|Comments Off on Don’t Want No Static

Combustible Dust Tests: Now What?

“We have first raised a dust and then complain we cannot see.”  — George Berkeley You don’t need to be convinced that combustible dusts are hazardous. You’ve seen the photographs of demolished grain elevators, of the Imperial Sugar plant in Port Wentworth, Georgia looking like the Dresden firebombing in World War II. You’ve heard about [...]

By |2025-01-16T15:42:24-06:00March 11th, 2021|Combustible Dust, Process Safety, Process Safety Management, Risk Assessment, Workplace Safety|Comments Off on Combustible Dust Tests: Now What?
Go to Top