Crossing Streams: Safety During Simultaneous Operations

“Don’t cross the streams.” -Egon from Ghostbusters It doesn’t take much for two tasks to interfere with one another out in general industry. Work environments can be quite hectic as the end of a fiscal year approaches, where multiple goals and tasks are being wrapped up. Plant life is not much different, except some of [...]

By |2025-01-16T12:48:15-06:00November 2nd, 2023|Chemicals, Procedures, Process Safety, Workplace Safety|Comments Off on Crossing Streams: Safety During Simultaneous Operations

Ain’t Misbehavin’: Frozen Pipes When It’s Warm

“Hell freezing over? I don’t know. But the devil’s definitely wearing a sweater.”  — J.R.Moehringer Nerd humor requires pointing out that Hell freezing over does NOT equate to sweater weather. Given that Hell is the place where it rains fire and brimstone (sulfur), the temperatures in Hell must be above the freezing point of sulfur. Molten [...]

By |2023-10-26T09:02:38-05:00October 26th, 2023|Chemicals, Process Safety|Comments Off on Ain’t Misbehavin’: Frozen Pipes When It’s Warm

Cameras: Like A Watched Pot

“Notice. All Activities Monitored By Video Camera.”  — Various Department Store Surveillance Signs The adage that a watched pot never boils is false. The boil will occur, regardless of whether someone is observing it. Watching the pot appears to increase the time it takes to boil, especially if that is the only task that the [...]

By |2025-01-16T12:51:11-06:00October 12th, 2023|Process Safety, Process Safety Management, Workplace Safety|Comments Off on Cameras: Like A Watched Pot

Are We in Danger? Reauthorizing CFATS

“Anything can go away. There’s no such thing as security. You can do things that give you the illusion of security, but there’s really no such thing.”  — Will Smith Authorization for the Chemical Facility Anti-Terrorism Standards (CFATS) expired on July 28, 2023. The House of Representatives passed the reauthorization bill by a vote of [...]

By |2025-01-16T12:59:23-06:00September 7th, 2023|Chemicals, Current Events, Process Safety|Comments Off on Are We in Danger? Reauthorizing CFATS

Double, Double, Toil and Trouble: Hatch Additions

“Ideas nearly always seem brilliant when they’re hatched, so we never act on a new idea for at least twenty-four hours.”  — Steven D. Levitt Batch processes often rely on additions through open hatches for ingredients that don’t lend themselves to being pumped in through a pipe. These include liquid ingredients used in small quantities [...]

By |2025-01-16T13:12:10-06:00August 17th, 2023|Chemicals, Process Safety, Workplace Safety|Comments Off on Double, Double, Toil and Trouble: Hatch Additions

A Flurry of Activity: Recent CSB Final Reports

“Once you start something, finish it. Don’t accumulate a backlog of unfinished projects.”  — Ed Bliss If you are on the Chemical Safety Board’s distribution list, you may have noticed a lot of trade releases from the CSB in your in-box during the last few weeks. They’ve been busy. A recent press release proudly announced [...]

By |2025-01-16T13:14:18-06:00August 11th, 2023|Current Events, Process Safety, Workplace Safety|Comments Off on A Flurry of Activity: Recent CSB Final Reports

Time at Risk

“Time flies over us but leaves its shadow behind.”  — Nathaniel Hawthorne Layers of protection analysis (LOPA) considers enabling conditions as part of the analysis. Enabling conditions account for an aspect of likelihood that if unaccounted for, would overstate the risk of a hazard. There are some organizations, however, that deem many of these enabling [...]

By |2025-01-16T13:14:49-06:00July 28th, 2023|Process Safety|Comments Off on Time at Risk

Losing It: Drain Valves and Vent Valves

“Among our articles of lazy hardware, I recommend the faucet that stops dripping when no one is listening to it.”  — Marcel Duchamp Piping systems need drain and vent valves. For start-up, shutdown, maintenance, and other reasons. A piping system without appropriate drain and vent valves won’t work properly and is an exposure hazard for [...]

By |2023-08-11T18:47:07-05:00June 29th, 2023|PHA, Process Safety|Comments Off on Losing It: Drain Valves and Vent Valves

Piping Leaks: The Most Common Process Hazard

“Beware of little expenses. A small leak will sink a great ship.”  — Benjamin Franklin The most common hazard we encounter during a HazOp is a leaking pipe. Not the most severe and not the highest risk. Just the most common. But we always encounter it. Why? Because pipes leak. All pipes, whether or not [...]

By |2025-01-16T13:20:07-06:00June 8th, 2023|PHA, Process Safety, Risk Assessment|Comments Off on Piping Leaks: The Most Common Process Hazard

Cracking the Code: AI’s Breakthrough in Process Safety

“Some people call this artificial intelligence, but the reality is this technology will enhance us. So instead of artificial intelligence, I think we’ll augment our intelligence.” —Ginni Rometty Artificial Intelligence is having a moment in the public sphere. OpenAI’s ChatGPT text predictor has led to many competitors and skews that other companies can use to [...]

By |2025-01-16T13:21:23-06:00May 25th, 2023|Process Safety, Workplace Safety|Comments Off on Cracking the Code: AI’s Breakthrough in Process Safety
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