That’s Hazardous? Process Safety in Unexpected Places

“If you do not expect the unexpected you will not find it, for it is not to be reached by search or trail.” –Heraclitus I work for a process safety consulting company and we often participate in community events that bring members of the general public through our door.  The first question we always encounter [...]

By |2018-08-23T14:47:09-05:00August 23rd, 2018|Chemicals, Combustible Dust, Process Safety|Comments Off on That’s Hazardous? Process Safety in Unexpected Places

Breaking Glass: Facility Siting

“I love the sound of breaking glass.”  Nick Lowe When I was a kid, the song, “I Love the Sound of Breaking Glass,” was on the radio. I didn’t get it. I had memories of the sound of breaking glass, none of them good: The sound of an errant baseball going through the neighbor’s picture [...]

By |2018-08-02T13:39:56-05:00August 2nd, 2018|Process Safety, Risk Assessment, Workplace Safety|Comments Off on Breaking Glass: Facility Siting

Audits and Inspections: What’s the Difference?

“There are no secrets to success.  It is the result of preparation, hard work, and learning from failure.”  Colin Powell Before I began working in process safety, I worked in banking.  As with the process industry, we had rules and regulations, and repercussions if we failed to comply with them.  As a manager, it was [...]

By |2018-07-26T12:45:07-05:00July 26th, 2018|Process Safety|Comments Off on Audits and Inspections: What’s the Difference?

My Process Isn’t Covered by the PSM Standard

“Habits are safer than rules; you don’t have to watch them. And you don’t have to keep them, either. They keep you.”  —Frank Crane You’ve done it! You found a way to operate your process without ever going over the 10,000 lb threshold quantity for flammable liquids or gases. You’ve found substitutes for the toxic [...]

By |2018-07-12T13:47:39-05:00July 12th, 2018|Process Safety, Process Safety Management|Comments Off on My Process Isn’t Covered by the PSM Standard

Abandon-in-Place or Decommission?

“Let go of the attachment, keep the lesson.”  L.J. Vanier On February 16, 2007, a propane fire broke out at the Valero McKee Refinery in Sunray, Texas.  Three workers were injured and the refinery was forced to shut down for nearly two months.  The CSB investigated and determined that water settling out of a propane [...]

By |2018-06-28T13:50:11-05:00June 28th, 2018|Procedures, Process Safety, Process Safety Management|Comments Off on Abandon-in-Place or Decommission?

Safety Incidents: Blaming the Victim

“Our culture peculiarly honors the act of blaming, which it takes as the sign of virtue and intellect.” –Lionel Trilling Although the phrase, “blaming the victim,” has been around for almost 50 years, it has received renewed attention, especially regarding sexual assault and bullying. Widely condemned, victim blaming is the tendency to blame victims and [...]

By |2018-06-21T15:03:06-05:00June 21st, 2018|Process Safety, Workplace Safety|Comments Off on Safety Incidents: Blaming the Victim

If It Weren’t For Bad Luck, We’d Have No Luck at All

Only bad golfers are lucky. They’re the ones bouncing balls off trees, curbs, turtles and cars. Good golfers have bad luck. When you hit the ball straight, a funny bounce is bound to be unlucky.”  –Lee Trevino At the recent Global Congress on Process Safety, a slogan showed up several times. In presentations, on displays, [...]

By |2018-06-15T01:34:16-05:00June 14th, 2018|Process Safety|Comments Off on If It Weren’t For Bad Luck, We’d Have No Luck at All

How Rare is Rare?

“The unlikely combination of potatoes and pasta does appear in some Italian recipes.”  Yotam Ottolenghi People sometimes have a hard time appreciating the difference between risk and consequences. To help, we ask them to imagine the worst thing possible that could actually happen at their plant, but not to say what it is. Then we [...]

By |2018-06-08T14:41:10-05:00June 7th, 2018|Process Safety, Process Safety Management, Risk Assessment|Comments Off on How Rare is Rare?

Top 12 Issues for Facility Siting Studies: What Does OSHA Expect?

“I just let emotion dictate what the arrangement is.”  Jeff Buckley, singer-songwriter Emotion is a great way to approach the arrangement of music. As an approach to the arrangement of hazards in a facility that processes highly hazardous chemicals, however, it leaves a lot to be desired. So, OSHA’s Process Safety Management standard demands that [...]

By |2018-05-31T14:58:29-05:00May 31st, 2018|Process Safety, Process Safety Management, Workplace Safety|Comments Off on Top 12 Issues for Facility Siting Studies: What Does OSHA Expect?

Just to be Safe: Can You be Too Conservative?

“I’m a conservative, but I’m not a nut about it.”  George H.W.Bush We’ve all heard it.  “You need to be conservative, just to be on the safe side.”  It’s an article of faith in the safety community.  Like all articles of faith and other religious beliefs, any deviation is heresy with the potential for excommunication.  [...]

By |2018-05-03T14:56:59-05:00May 3rd, 2018|Process Safety, Process Safety Management, Risk Assessment, Workplace Safety|Comments Off on Just to be Safe: Can You be Too Conservative?
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