PSSRs: Commissioning on Steroids?

“Ideas are commodity. Execution of them is not.”  — Michael Dell I’ve always believed that a poor plant design, brilliantly operated and maintained, is far safer than a brilliant plant design, poorly operated and maintained. A pre-startup safety review (PSSR) is OSHA’s way of starting a facility down the path toward brilliant operation and maintenance. [...]

“Expanded” PSM Coverage: What Has Changed?

“I don’t believe in life after death. But I do believe in some grinding destiny that watches over us on earth. If I didn’t, the safety valve would fail and the boiler would explode.”  ‑ Hedy Lamarr, inventor and actor We’ve been blowing up boilers since the dawn of the industrial revolution. By now, you’d think [...]

PHAs and LOPAs: What Would You Recommend?

“I don’t have a particular recommendation other than that we base decisions on as much hard data as possible.”  — Dorothy E. Denning The best waiters are the ones who are willing to make recommendations when you ask.  Anything but, “Well, everything is good.” Because, admit it, everything is not. And then, when you try [...]

By |2020-09-17T13:49:36+00:00September 17th, 2020|PHA, Process Safety Management, Recommendations|0 Comments

Previous Incidents: Learning from Mistakes

“The only real mistake is the one from which we learn nothing.”  — Henry Ford I know a young woman whose relationships are in a constant state of turmoil. She keeps picking the wrong guys and each relationship ends in heartbreak. “Why do I keep making the same mistake over and over?” Why indeed? I [...]

Choosing Safety: Is That How We Roll?

“I did then what I knew how to do. Now that I know better, I do better.”  — Maya Angelou Many St. Louis drivers view stop signs as suggestions; they don’t see a full stop is either required or expected. And this isn’t just young hooligans in muscle cars. It includes little old ladies in [...]

By |2020-07-23T14:39:39+00:00July 23rd, 2020|Process Safety, Process Safety Management|0 Comments

Breaking the Law: Conservation of Recklessness

“Be afraid. Be very afraid.”  — Geena Davis as Veronica Quaife in The Fly, directed by David Cronenburg Try as we might, we safety professionals cannot make people want to be safe. The challenge then, is to make them safer than they want to be. The Law of Conservation of Recklessness There is not officially [...]

Administrative Controls: The Invisible Safeguards

“Prepare and prevent, don’t repair and repent.” – Author Unknown Most safeguards can be easily observed. They might be the mechanical guards that prevent one’s fingers getting ripped off by moving parts, the fences that keep unauthorized people out of a hazardous area, or the alarms that blare through the plant when the reactor reaches [...]

Whose Fault? What to Do with Crazy

“Minimizing your exposure to pathology goes a long, long way.”  — Dr. Susan Biali Haas When a sensor faults, it doesn’t stop providing information. It’s just unreliable information. It may be correct, it may not, but it is not to be believed.  Like a clock that has stopped but is still correct twice a day, [...]

By |2020-05-14T13:25:05+00:00May 14th, 2020|Process Safety, Process Safety Management|0 Comments

Human Response: An Effective Safeguard?

“Shallow men believe in luck; wise and strong men in the cause and effect." – Ralph Waldo Emerson In process safety, one important aspect of assessing risk is determining what safeguards are in place to protect against a hazard. Often, we see teams credit human response as a safeguard, sometimes relying on the response as [...]

What If There Was No PSM Standard?

“What’s the use you learning to do right when it’s troublesome to do right and ain’t no trouble to do wrong, and the wages is just the same?”  — Mark Twain, in The Adventures of Huckleberry Finn We love to hate regulations. The harder it is to comply with them, the more we hate them. [...]

By |2020-03-26T14:35:52+00:00March 26th, 2020|Process Safety, Process Safety Management|0 Comments
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