Too Many Players on the Field: PHA Teams

“Meetings should have as few people as possible, but all the right people.”  — Charles W. Scharf Ever been in a Process Hazard Analysis (PHA) meeting where there were over a dozen people? Wasn’t it excruciating? Either you wondered why you needed to be there, or you wondered why some of the other people needed [...]

By |2025-01-16T13:09:59-06:00August 24th, 2023|PHA, Process Safety Management|Comments Off on Too Many Players on the Field: PHA Teams

Recordable vs. Reportable: OSHA’s Changing Requirements

“OSHA has determined that…the Form 300A data are sufficient for enforcement targeting and compliance assistance at this time.”  — OSHA in 84 FR 392, 25-Jan-2019 Many have a hard time distinguishing between an injury that is OSHA “recordable” and an injury that is OSHA “reportable”. “Recordable” means that an employer must complete a Form 301 [...]

By |2023-08-11T18:22:31-05:00July 20th, 2023|Current Events, Process Safety Management|Comments Off on Recordable vs. Reportable: OSHA’s Changing Requirements

But They Will Still Burn: Class IIIB Liquids

“Restaurant kitchens have grease fires all the time. A little oil on a burner, and you clear out a restaurant without raising too much suspicion or causing too much damage…Still, it’s best not to stick around too long after you’ve set a kitchen on fire.”  — Michael Westen, on Burn Notice It’s hard to get [...]

By |2023-08-14T18:29:51-05:00June 1st, 2023|Chemicals, Process Safety Management|Comments Off on But They Will Still Burn: Class IIIB Liquids

A Second Wind

“Time is the fire in which we burn.”- Delmore Schwartz A resin and rosin manufacturer in Brunswick, Georgia reignited in the afternoon on April 15th after catching fire that morning. Sources cite changing winds as a possible reason for reignition, a natural occurrence out of human control. Tornados, hurricanes, and earthquakes are consistently on the [...]

By |2025-01-16T13:23:02-06:00April 20th, 2023|Current Events, Process Safety Management, Workplace Safety|Comments Off on A Second Wind

Fire: What’s In a Name

“The name is the thing, and the true name is the true thing. To speak the name is to control the thing.”  — Ursala K. Le Guin, The Rule of Names Process safety has three concerns: fires, explosions, and toxic releases. The most ancient of these concerns is fire. Because fire has been our servant [...]

By |2023-03-10T15:10:13-06:00March 10th, 2023|Gas, Process Safety, Process Safety Management|Comments Off on Fire: What’s In a Name

Avoiding the Streetlight Effect: How Does the CPI Really Get Safer?

“The battle of getting better is never ending.”  — Antonio Brown There’s an old joke about someone looking for their keys under a streetlight. A passerby offered to help but after a while, asked, “Are you sure this is where you lost them?” “No, I lost them over there in the park.” “Then why are [...]

By |2025-01-16T13:36:59-06:00January 5th, 2023|Process Safety, Process Safety Management, Workplace Safety|Comments Off on Avoiding the Streetlight Effect: How Does the CPI Really Get Safer?

PSM Documents: How Long Do I Have to Keep This Stuff?

“The entire health care system is now being organized around machines instead of human beings. Not prioritized to reduce human suffering, but rather to optimize a computerized recordkeeping system. This is a tragedy.”  — Carolyn Jourdan Imagine for a moment that you are a new PSM coordinator. The person who had the job before you [...]

By |2025-01-16T13:41:54-06:00December 1st, 2022|Process Safety, Process Safety Management|Comments Off on PSM Documents: How Long Do I Have to Keep This Stuff?

Top 10 OSHA Violations: The Process Industries

“The human animal differs from the lesser primates in his passion for lists.”  — H. Allen Smith My first experience with lists was as a child, when I was frequently warned, “If you keep it up, you’re going to end up on Santa’s naughty list.” Now, lists seem inescapable. Shopping lists, checklists, reading lists. And [...]

By |2025-01-16T13:55:04-06:00October 20th, 2022|Current Events, Process Safety, Process Safety Management, Workplace Safety|Comments Off on Top 10 OSHA Violations: The Process Industries

Time for Change: Revising the Elements of PSM

“The world hates change, yet it is the only thing that has brought progress.”  — Charles Kettering I just got notice from OSHA that I am registered as a participant in their upcoming stakeholder meeting about the changes to the PSM Standard that they are considering. I asked to speak and will get about three [...]

By |2025-01-16T13:58:35-06:00September 29th, 2022|Current Events, Process Safety, Process Safety Management|Comments Off on Time for Change: Revising the Elements of PSM

Spreading OSHA’s Wings: Expanding the Scope of PSM

“It must be remembered that there is nothing more difficult to plan, more doubtful of success, nor more dangerous to manage than a new system. For the initiator has the enmity of all who would profit by the preservation of the old institution and merely lukewarm defenders in those who gain by the new one.”  [...]

By |2025-01-16T13:59:32-06:00September 22nd, 2022|Current Events, Process Safety, Process Safety Management|Comments Off on Spreading OSHA’s Wings: Expanding the Scope of PSM
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