Crossing Streams: Safety During Simultaneous Operations

“Don’t cross the streams.” -Egon from Ghostbusters It doesn’t take much for two tasks to interfere with one another out in general industry. Work environments can be quite hectic as the end of a fiscal year approaches, where multiple goals and tasks are being wrapped up. Plant life is not much different, except some of [...]

By |2023-11-02T09:34:25-05:00November 2nd, 2023|Chemicals, Procedures, Process Safety, Workplace Safety|Comments Off on Crossing Streams: Safety During Simultaneous Operations

Cameras: Like A Watched Pot

“Notice. All Activities Monitored By Video Camera.”  — Various Department Store Surveillance Signs The adage that a watched pot never boils is false. The boil will occur, regardless of whether someone is observing it. Watching the pot appears to increase the time it takes to boil, especially if that is the only task that the [...]

By |2023-10-12T09:47:05-05:00October 12th, 2023|Process Safety, Process Safety Management, Workplace Safety|Comments Off on Cameras: Like A Watched Pot

Earthquakes: How Will You Respond?

“Earthquakes don’t kill people. Buildings kill people.”  — Wendy Bohon, geologist How many times have you been in a hazard review discussing the potential for a particularly severe event when someone asserts, “Well, I’ve never seen anything like that happen.” As though their proclamation of “never” settles the question. I sometimes ask them how long [...]

By |2023-09-21T15:27:53-05:00September 21st, 2023|Current Events, Workplace Safety|Comments Off on Earthquakes: How Will You Respond?

…And Their Representatives

“Representation not only reflects, but actually changes reality.”  — Angela Chen OSHA has several regulations that allow or require employee participation in activities regarding workplace safety. For instance, there is employee participation during OSHA inspections and in the development of the elements of the Process Safety Management (PSM) standard. And those regulations don’t stop at [...]

By |2023-08-31T15:37:00-05:00August 31st, 2023|PHA, Process Safety Management|2 Comments

Double, Double, Toil and Trouble: Hatch Additions

“Ideas nearly always seem brilliant when they’re hatched, so we never act on a new idea for at least twenty-four hours.”  — Steven D. Levitt Batch processes often rely on additions through open hatches for ingredients that don’t lend themselves to being pumped in through a pipe. These include liquid ingredients used in small quantities [...]

By |2023-08-17T15:01:00-05:00August 17th, 2023|Chemicals, Process Safety, Workplace Safety|Comments Off on Double, Double, Toil and Trouble: Hatch Additions

A Flurry of Activity: Recent CSB Final Reports

“Once you start something, finish it. Don’t accumulate a backlog of unfinished projects.”  — Ed Bliss If you are on the Chemical Safety Board’s distribution list, you may have noticed a lot of trade releases from the CSB in your in-box during the last few weeks. They’ve been busy. A recent press release proudly announced [...]

By |2023-08-11T12:40:08-05:00August 11th, 2023|Current Events, Process Safety, Workplace Safety|Comments Off on A Flurry of Activity: Recent CSB Final Reports

Lab Safety: A Tax on Scientific Productivity?

“Externalized costs are negative impacts associated with economic transactions which concern people outside of those transactions, meaning that neither the buyer nor the seller bears the brunt of the costs.”  — Mary McMahon On December 29, 2008, a fire in a UCLA organic chemistry lab killed research assistant Sheharbano Sangji. In response, the University of [...]

By |2023-08-11T18:41:53-05:00July 6th, 2023|Workplace Safety|Comments Off on Lab Safety: A Tax on Scientific Productivity?

Opioid Crisis in the Process Industries: Narcan as First Aid

“Fentanyl is everywhere. From large metropolitan areas to rural America, no community is safe from this poison.”  — Anne Milgram I believe that we cannot reduce the number and rate of work-related fatalities if we do not understand what causes them. So, every December I study the annual statistics for work-related fatalities when the Bureau [...]

By |2023-08-14T16:14:40-05:00June 22nd, 2023|Current Events, Workplace Safety|Comments Off on Opioid Crisis in the Process Industries: Narcan as First Aid

Fireproof? Why Concrete Structures Fail In a Fire

“They swore by concrete. They built for eternity.”  — Günter Grass A tank truck hauling gasoline caught fire under an I-95 overpass outside of Philadelphia on Sunday, June 11, 2023. Not long after, the overpass collapsed. Concrete is not combustible, and most of us don’t think of structural steel as combustible, either. So, how could [...]

By |2023-08-14T17:31:37-05:00June 15th, 2023|Current Events|Comments Off on Fireproof? Why Concrete Structures Fail In a Fire

Piping Leaks: The Most Common Process Hazard

“Beware of little expenses. A small leak will sink a great ship.”  — Benjamin Franklin The most common hazard we encounter during a HazOp is a leaking pipe. Not the most severe and not the highest risk. Just the most common. But we always encounter it. Why? Because pipes leak. All pipes, whether or not [...]

By |2023-08-14T17:49:00-05:00June 8th, 2023|PHA, Process Safety, Risk Assessment|Comments Off on Piping Leaks: The Most Common Process Hazard
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