Process Safety: On the Bourbon Trail

“Devils drinking devils and the flames are getting higher. All of Bardstown’s crying tonight, Heaven Hill’s on fire.”  — Shannon Lawson, The Galoots Chris Schmidt and I recently returned from a week-long trip to Kentucky to enjoy the countryside and to sample bourbons from some of the 46 distilleries on the Kentucky Bourbon Trail. As [...]

“It’s Probably Water”: Is That Good Enough?

“You can’t trust water. Even a straight stick turns crooked in it.”  — W. C. Fields ChrisSchmidt and I recently visited several distilleries on Kentucky’s Bourbon Trail. After tasting one particularly strong whiskey, she reached for a tall glass of clear liquid to chase it down. “Yeah, that’s probably water,” said our tasting guide, hinting [...]

By |2025-03-27T08:31:27-05:00March 27th, 2025|Chemicals, Process Safety, Process Safety Management, Workplace Safety|Comments Off on “It’s Probably Water”: Is That Good Enough?

Incident Safety Investigations: Who Should Lead Them?

“Every man is guilty of all the good he did not do.”  — Voltaire Early in my career, our boss assigned a colleague and me to investigate an incident that was still having a significant impact on the plant. Being an arrogant know-it-all, I mean, an engineer, I was confident that I already knew what [...]

By |2025-03-20T09:21:45-05:00March 20th, 2025|Process Safety Management, Workplace Safety|Comments Off on Incident Safety Investigations: Who Should Lead Them?

Gambling With Safety: Acceptable Risk vs. Tolerable Risk

“How often misused words generate misleading thoughts.”  ‑ Herbert Spencer I once worked for an organization where senior managers freely expressed their differences of opinion. Often, they would dismiss a colleague’s position, saying, “That’s just semantics.” It became easy for me to conclude that semantics, the meaning of words and statements, were trivial. I know better [...]

By |2025-03-06T10:09:11-06:00March 6th, 2025|PHA, Process Safety, Process Safety Management, Risk Assessment|Comments Off on Gambling With Safety: Acceptable Risk vs. Tolerable Risk

Falls: When PPE Is All You Have

“You may reasonably expect a man to walk a tightrope safely for ten minutes; it would be unreasonable to do so without accident for two hundred years.”  — Bertrand Russell Many of us face a dilemma when it comes to fall hazards. Particularly when it comes to maintenance. The hazards are unavoidable, the consequences of [...]

By |2025-02-20T10:08:14-06:00February 20th, 2025|Risk Assessment, Workplace Safety|Comments Off on Falls: When PPE Is All You Have

“OSHA Says”: Oxygen Monitoring

“Beware of false knowledge; it is more dangerous than ignorance.”  — George Bernard Shaw Because of the work we do, we often hear about OSHA requirements that don’t actually exist. Something akin to, “Well, OSHA says you have to…” Occasionally, they are right. More often though, the requirement fulfills someone’s agenda and OSHA is the [...]

By |2025-01-30T09:00:50-06:00January 30th, 2025|Process Safety, Workplace Safety|Comments Off on “OSHA Says”: Oxygen Monitoring

Recommendations: Evolution of an Approach

“The hardest thing is writing a recommendation for someone we know.”  — Kin Hubbard We’ve all heard, over and over, that data without analysis is useless. Well, analysis without recommendations is just as useless. Unfortunately, many young engineers are incredible analysts but then mistakenly believe that their analysis will stand on its own, that the [...]

By |2025-01-09T10:31:25-06:00January 9th, 2025|PHA, Process Safety, Process Safety Management|Comments Off on Recommendations: Evolution of an Approach

Restarting a Plant: Do You Really Need a PSSR?

“Although no one can go back and make a brand new start, anyone can start from now and make a brand new ending.”  — Carl Bard Constellation Energy just signed a 20-year deal with Microsoft to provide clean energy—or at least carbon-free energy—from Unit 1 of the Three Mile Island Nuclear Plant. The plan is [...]

By |2025-01-14T13:55:36-06:00September 26th, 2024|Chemicals, Current Events, PHA, Process Safety, Process Safety Management, Workplace Safety|Comments Off on Restarting a Plant: Do You Really Need a PSSR?

Improving Safety: Lessons from Blue Food

“Did you ever notice, there’s no blue food? Whenever I say that, people say, ‘Ha! What about blueberries?’ But no-o-o…blueberries are purple.”  — George Carlin My wife loves blue food. She has George Carlin to thank for that. It’s not because George Carlin’s comedy convinced my wife to love blue food. It’s because George Carlin’s [...]

By |2024-09-12T11:37:41-05:00September 12th, 2024|Process Safety, Workplace Safety|Comments Off on Improving Safety: Lessons from Blue Food

Sugar, Sugar: Fake News About a Chemical Hazard

“The secret of life is honesty and fair dealing. If you can fake that, you’ve got it made.”  — Groucho Marx My doctor is trying to help me identify a food sensitivity that has been causing me health problems. His list of potential culprits includes sweeteners, and he has advised against any artificial sweetener and [...]

By |2025-01-16T12:21:58-06:00August 22nd, 2024|Chemicals, Process Safety|Comments Off on Sugar, Sugar: Fake News About a Chemical Hazard
Go to Top