Process Safety: How Far We’ve Come

“Life is a journey and not a destination.”  — Lynn H. Hough When Richard Nixon signed OSHA into law in 1970, the United States was looking at 14,000 work-related fatalities per year. With a workforce of about 70 million full-time equivalents, the work-related fatality rate was about 20 fatalities per 200,000,000 hours worked. In 2018, [...]

By |2025-01-17T10:14:12-06:00March 12th, 2020|Current Events, Process Safety, Process Safety Management|Comments Off on Process Safety: How Far We’ve Come

What We Know: Another Explosion in Houston

“All I know is what I read in the papers.”  — Will Rogers When there is a catastrophic release of highly hazardous chemicals, I want to know about it. I want to know what happened, why it happened, and what I can learn to keep it from happening again. I go to news accounts. All [...]

By |2025-01-17T10:20:54-06:00January 30th, 2020|Chemicals, Current Events, Workplace Safety|Comments Off on What We Know: Another Explosion in Houston

Everyone Gets a Prize: Employee Participation

“Nor should participation trophies be offered for simply showing up.”  — Kevin Dickenson OSHA is fond of pointing out that the Process Safety Management Standard, 29 CFR-1910.119 (PSM), is a performance-based standard.  While they generally avoid telling us how to comply with standard, they expect us to comply with standard, nonetheless.  There is no prize [...]

By |2019-12-12T15:11:38-06:00December 12th, 2019|Procedures, Process Safety Management|1 Comment

Inconceivable: Unrecognized Hazards

“You keep using that word.  I do not think it means what you think it means.”  - Mandy Patinkin as Inigo Montoya, in The Princess Bride I find the phrase “While we never anticipate a loss of cabin pressure…” incredibly annoying.  To anticipate means to think of something that will or might happen in the [...]

By |2025-01-17T10:26:37-06:00December 5th, 2019|Process Safety, Risk Assessment, Safety Lifecycle|1 Comment

Setting Limits: Where Does Your PSM-Covered Process End?

“Human genius has limits, but stupidity does not.”  — Alexandre Dumas, fils Everyone we have ever worked with is accepting, if not downright enthusiastic, about managing process safety. Likewise, everyone we have ever worked with is no more enthusiastic about complying with Process Safety Management than they are about getting a root canal. In part, [...]

By |2025-01-17T11:01:30-06:00March 28th, 2019|Chemicals, Process Safety, Process Safety Management|Comments Off on Setting Limits: Where Does Your PSM-Covered Process End?

Your Next Blockbuster Adventure: The PHA

“Archeology is the search for fact, not truth. If it’s truth you’re looking for, Dr. Tyree’s philosophy class is right down the hall.” — Indiana Jones, from The Last Crusade A process hazard analysis (PHA) is not a trivial exercise.  The search for process hazards takes time and effort, and it pulls a team of [...]

By |2025-01-17T11:09:43-06:00January 31st, 2019|PHA, Process Safety, Process Safety Management|Comments Off on Your Next Blockbuster Adventure: The PHA

Four Key Points: Applying the Meer Decision to Flammable Storage

“Unlike Humpty Dumpty, the Secretary may not give a word whatever meaning she chooses.”  —Judge Richard DeBenedetto When the Meer Corporation took the bold and relatively unheard-of step of contesting an OSHA citation for violating the Process Safety Management standard (PSM), no one expected them to prevail. The PSM standard includes an exemption for atmospheric [...]

By |2018-11-01T18:32:21-05:00November 1st, 2018|Process Safety Management|1 Comment

A New Enforcement Program: Ammonia and Ammonium Nitrate

“This program is an enforcement tool to emphasize the obligations under existing OSHA standards,”  – Kimberly Stille, OSHA Region VII Administrator When the West Fertilizer ammonium nitrate warehouse north of Waco, Texas caught fire and then blew up on April 17, 2013, killing 15 and injuring 160, much was made of the lack of inspections [...]

By |2025-01-17T11:33:17-06:00October 4th, 2018|Chemicals, Current Events, Process Safety, Process Safety Management|Comments Off on A New Enforcement Program: Ammonia and Ammonium Nitrate

Cracks in the Bridge: FIU Part 2

“…obviously some repairs or whatever will have to be done but from a safety perspective we don’t see that there’s any issue there, so we’re not concerned about it from that perspective…” —W. Denney Pate, Lead Engineer on FIU Bridge Project Obviously, Denney Pate got it wrong. In that voice mail message to the Florida [...]

By |2025-01-17T11:35:09-06:00September 20th, 2018|Current Events, Workplace Safety|Comments Off on Cracks in the Bridge: FIU Part 2

Audits and Inspections: What’s the Difference?

“There are no secrets to success.  It is the result of preparation, hard work, and learning from failure.”  Colin Powell Before I began working in process safety, I worked in banking.  As with the process industry, we had rules and regulations, and repercussions if we failed to comply with them.  As a manager, it was [...]

By |2025-01-17T11:40:37-06:00July 26th, 2018|Process Safety|Comments Off on Audits and Inspections: What’s the Difference?
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