Elements of PSM: Operating Procedures

“I found that the recipes in most – in all – the books I had were really not adequate. They didn’t tell you enough…I won’t do anything unless I’m told why I’m doing it. So I felt that we needed fuller explanations so that if you followed one of these recipes, it should turn out [...]

By |2026-09-17T12:24:49-05:00September 17th, 2026|Procedures, Process Safety|Comments Off on Elements of PSM: Operating Procedures

The Elements of PSM: Trade Secrets

“This hour I tell things in confidence. I might not tell everybody, but I will tell you.”  — Walt Whitman I once worked at a plant that produced performance chemicals. Performance chemicals are sold based on what they do rather than what they are. The key specifications are the performance specifications, not the composition specifications. [...]

By |2026-09-03T14:54:33-05:00September 3rd, 2026|Chemicals, Process Safety, Process Safety Management|Comments Off on The Elements of PSM: Trade Secrets

Management of Change: When Is It Regulated?

“If you want to truly understand something, try to change it.”  — Kurt Lewin All change should be managed; in any endeavor, under any circumstances. When people ask about management of change, however, they are usually talking about the specific regulatory requirements of the Occupational Safety and Health Administration (OSHA) and its Process Safety Management [...]

By |2026-08-06T10:47:15-05:00August 6th, 2026|Process Safety, Process Safety Management|Comments Off on Management of Change: When Is It Regulated?

Secrecy vs. Safety

“Bureaucracy and compliance now seem less about managing the safety of the workers we are responsible for, and more about managing the liability of the people they work for.”  — Sidney Dekker One of the foundations of process safety is that we learn from experience. Because relevant experience comes from making mistakes and facing failures, [...]

By |2026-07-30T12:07:11-05:00July 30th, 2026|Process Safety, Process Safety Management, Workplace Safety|Comments Off on Secrecy vs. Safety

Hazardous Materials: What Are Safe Limits?

“In limits, there is freedom.”  — Julia Cameron There is great comfort in knowing that even the most hazardous substances have safe limits. One molecule of a substance is not enough to be hazardous. However, there is some concentration—especially for gases and vapors—that is too high to be exposed to safely. A lot of effort [...]

By |2026-07-10T16:50:38-05:00July 10th, 2026|Chemicals, Gas, Process Safety|Comments Off on Hazardous Materials: What Are Safe Limits?

Process Safety: Info We Need from Equipment Manufacturers

“If you don’t live up to somebody’s standards, you get hammered.”  — Anthony Rendon I drive a 2006 Toyota Corolla. When I bought it in 2008, the odometer read 11,499 miles. In 2013, when the odometer crossed the 100,000-mile threshold, I declared my hope to reach 250,000 miles. The car is now closing in on [...]

By |2026-06-25T14:50:58-05:00June 25th, 2026|Procedures, Process Safety, Process Safety Management|Comments Off on Process Safety: Info We Need from Equipment Manufacturers

Overlooked Process Hazards: Insects

“Give me a 15-foot crocodile any day over a bee.”  — Bindi Irwin We recently had an unexpected hazard appear outside our office. Unexpected by us, our neighbors, and the Saint Louis Metropolitan Police Department, at least. A hive of bees covered the fire hydrant outside our front door. From across the street, neighbors carefully [...]

By |2026-05-14T11:35:13-05:00May 14th, 2026|Process Safety, Workplace Safety|Comments Off on Overlooked Process Hazards: Insects

Craft Distilleries: Toxic Exposure to Carbon Dioxide

“You will die but the carbon will not; its career does not end with you.”  — Jacob Bronowski A few months ago, I wrote about a project that Bluefield was undertaking to understand the carbon dioxide levels in and around alcohol fermenters. Particularly the fermenters in craft distilleries and microbreweries. I promised to keep everyone [...]

By |2026-05-01T12:04:07-05:00April 30th, 2026|Chemicals, Craft Distillery Safety, Process Safety, Risk Assessment, Workplace Safety|Comments Off on Craft Distilleries: Toxic Exposure to Carbon Dioxide

Two Dead in West Virginia

“It was not uncommon; it’s what they do. But there was something going on that was different.”  — C.W.Sigman, Director of Kanawha County Emergency Management At about 9:30 am on Wednesday morning, April 22, 2026, two chemicals reacted to form hydrogen sulfide, a toxic gas, at the small Catalyst Refiners facility in Institute, West Virginia. [...]

By |2026-04-23T14:06:41-05:00April 23rd, 2026|Chemicals, Current Events, Process Safety, Workplace Safety|Comments Off on Two Dead in West Virginia

Regulating Chemical Safety: A Comparison of the EPA and OSHA

“The only thing that saves us from bureaucracy is its inefficiency. An efficient bureaucracy is the greatest threat to liberty.”  — Eugene McCarthy A client recently posed this question: “Why do you think the EPA is more willing to update its regulations than OSHA?” Is it? We gave a glib answer – resources – but [...]

By |2026-04-09T14:47:31-05:00April 9th, 2026|Process Safety Management, Workplace Safety|Comments Off on Regulating Chemical Safety: A Comparison of the EPA and OSHA
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