Exhaust Ducts: When Safeguards Have Their Own Hazards

“The guard shall be such that it does not offer an accident hazard in itself.”  — 29 CFR 1910.212(a)(2) Machine guarding It’s hard to imagine any safeguard that doesn’t pose its own burden. Safety shoes are heavy and make a worker less nimble. Side shields on safety glasses impair peripheral vision. Interlocks introduce the prospect [...]

By |2025-01-16T13:34:53-06:00January 19th, 2023|Process Safety, Workplace Safety|Comments Off on Exhaust Ducts: When Safeguards Have Their Own Hazards

Using CSB Incident Reporting to Spot Trends: Will We Do It?

“You can have data without information, but you cannot have information without data.”  — Daniel Keys Moran Last summer, we talked about the Chemical Safety Board’s compilation of incident data since their reporting rule became effective in March 2020. Companies experiencing catastrophic releases that result in one or more fatalities, one or more in-patient hospitalizations, [...]

By |2025-01-16T13:35:51-06:00January 12th, 2023|Chemicals, Current Events, Process Safety, Workplace Safety|Comments Off on Using CSB Incident Reporting to Spot Trends: Will We Do It?

Avoiding the Streetlight Effect: How Does the CPI Really Get Safer?

“The battle of getting better is never ending.”  — Antonio Brown There’s an old joke about someone looking for their keys under a streetlight. A passerby offered to help but after a while, asked, “Are you sure this is where you lost them?” “No, I lost them over there in the park.” “Then why are [...]

By |2025-01-16T13:36:59-06:00January 5th, 2023|Process Safety, Process Safety Management, Workplace Safety|Comments Off on Avoiding the Streetlight Effect: How Does the CPI Really Get Safer?

PSM Documents: How Long Do I Have to Keep This Stuff?

“The entire health care system is now being organized around machines instead of human beings. Not prioritized to reduce human suffering, but rather to optimize a computerized recordkeeping system. This is a tragedy.”  — Carolyn Jourdan Imagine for a moment that you are a new PSM coordinator. The person who had the job before you [...]

By |2025-01-16T13:41:54-06:00December 1st, 2022|Process Safety, Process Safety Management|Comments Off on PSM Documents: How Long Do I Have to Keep This Stuff?

It’s Natural, But Is It Safe?

“…made from all natural ingredients, so you know it’s safe.”  — Brian Angliss, mocking an advertisement for an ED product I once had a roommate who would go off on a rant periodically about plastic that went like this: “Not natural?! What do you mean it’s not natural?! It’s made from petrochemicals, isn’t it? And [...]

By |2025-01-16T13:50:28-06:00November 11th, 2022|Chemicals, Current Events, Process Safety|Comments Off on It’s Natural, But Is It Safe?

Top 10 OSHA Violations: The Process Industries

“The human animal differs from the lesser primates in his passion for lists.”  — H. Allen Smith My first experience with lists was as a child, when I was frequently warned, “If you keep it up, you’re going to end up on Santa’s naughty list.” Now, lists seem inescapable. Shopping lists, checklists, reading lists. And [...]

By |2025-01-16T13:55:04-06:00October 20th, 2022|Current Events, Process Safety, Process Safety Management, Workplace Safety|Comments Off on Top 10 OSHA Violations: The Process Industries

HazWOpER: What is an Emergency?

“I don’t worry about a zombie apocalypse. Mainly because it’s unlikely, but also because I think I’d be pretty good in that type of emergency.”  — Sarah Millican A couple of days ago at a plant here in St. Louis, a 55-gallon drum of acetone failed and released its contents. In the scheme of catastrophic [...]

By |2025-01-16T13:57:25-06:00October 6th, 2022|Chemicals, Current Events, Process Safety|Comments Off on HazWOpER: What is an Emergency?

Time for Change: Revising the Elements of PSM

“The world hates change, yet it is the only thing that has brought progress.”  — Charles Kettering I just got notice from OSHA that I am registered as a participant in their upcoming stakeholder meeting about the changes to the PSM Standard that they are considering. I asked to speak and will get about three [...]

By |2025-01-16T13:58:35-06:00September 29th, 2022|Current Events, Process Safety, Process Safety Management|Comments Off on Time for Change: Revising the Elements of PSM

Spreading OSHA’s Wings: Expanding the Scope of PSM

“It must be remembered that there is nothing more difficult to plan, more doubtful of success, nor more dangerous to manage than a new system. For the initiator has the enmity of all who would profit by the preservation of the old institution and merely lukewarm defenders in those who gain by the new one.”  [...]

By |2025-01-16T13:59:32-06:00September 22nd, 2022|Current Events, Process Safety, Process Safety Management|Comments Off on Spreading OSHA’s Wings: Expanding the Scope of PSM

Just Two Breaths

“I love to breath. Oxygen is sexy.”  — Kris Carr How long can you hold your breath? One minute? Two minutes? Pearl divers have been known to hold their breaths for over 10 minutes. When we’re breathing, though, it’s at a rate of between 8 and 20 breaths per minutes. So, many find it difficult [...]

By |2025-01-16T14:00:26-06:00September 15th, 2022|Gas, Process Safety, Workplace Safety|Comments Off on Just Two Breaths
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