“If you put good people in bad systems, you get bad results. You have to water the flowers you want to grow.” Stephen Covey When you think of workplace safety, what comes to mind? We tend to associate safety with hardhats and safety glasses. However, workplace safety is influenced by factors beyond the proper use [...]
“If knowledge can create problems, it is not through ignorance that we can solve them.” Isaac Asimov We recently facilitated a Process Hazard Analysis (PHA) where the question came up, “What if there was a release and an operator was suddenly overcome? How would we know?” The PHA team considered several possible safeguards: rounds, radio [...]
“Most people would rather have their wisdom teeth extracted without the benefit of anesthesia than sit through a PHA.” PHAs are tough. They take focus and energy and they take people away from their regular jobs, which don’t go away just because they are in a PHA. Yet, like good dental hygiene, no one thinks [...]
“We did not choose to be the guardians of the gate, but there is no one else.” – Lyndon B. Johnson In LOPA, the role of people can be broken down into three categories: Victims, villains, and heroes. Access control serves not only to reduce the number of victims but also restrict access for villains. [...]
“I know you think you understand what you thought I said but I’m not sure you realize that what you heard is not what I meant.” —Alan Greenspan I once heard a young operator complain, “All we do around here is safety training. Nobody understands half of it and the other half is just common [...]
“Air raid, Pearl Harbor. This is not a drill.” —Lt. Cmdr. Logan Ramsey, 7-Dec-1941 'Beauty' Ramsey sent one of the most famous telegrams of history after watching a Japanese dive bomber’s payload detonate in Pearl Harbor. Other telegrams went out that morning, from the Navy Yard and Kaneohe, but they were largely ignored until smoke [...]
“It must be remembered that there is nothing more difficult to plan, more doubtful of success, nor more dangerous to manage than a new system. For the initiator has the enmity of all who would profit by the preservation of the old institution and merely lukewarm defenders in those who gain by the new ones.” [...]
“If we accept there is no such thing as ‘zero risk’ then we should not spin the meaning of words with assertions such as ‘all accidents are preventable.’ – Dr. Rob Long In terms of process safety, one definition of risk is, “[The] combination of the frequency of occurrence of harm [the likelihood] and severity [...]
“A man who lacks reliability is utterly useless” - Confucius Mechanical Integrity is an essential element of an efficient process and a safe, cost-effective facility. Furthermore, OSHA’s PSM Standard (29 CFR 1910.119[j]) requires it. And yet, for decades Mechanical Integrity has been a leading cause of OSHA citations. For all of the studies and journal [...]
“If everyone is moving forward together, then success takes care of itself.” Henry Ford Your company has had an incident or a near miss, the investigation is closed and the cause has been determined. Now what? In an ideal world, the goal is a return to normal operations with a lower likelihood that the incident [...]
