“I just let emotion dictate what the arrangement is.” Jeff Buckley, singer-songwriter Emotion is a great way to approach the arrangement of music. As an approach to the arrangement of hazards in a facility that processes highly hazardous chemicals, however, it leaves a lot to be desired. So, OSHA’s Process Safety Management standard demands that [...]
“I’m a conservative, but I’m not a nut about it.” George H.W.Bush We’ve all heard it. “You need to be conservative, just to be on the safe side.” It’s an article of faith in the safety community. Like all articles of faith and other religious beliefs, any deviation is heresy with the potential for excommunication. [...]
“The key is not to prioritize what’s on your schedule, but to schedule your priorities.” Stephen R Covey An important part of managing process safety is deciding what equipment is critical to the process and its safety. Of course, it is important to carefully maintain all equipment, but not all equipment is safety critical. An [...]
“There is no worse place … to be than on Page 1, above the fold in your daily newspaper.” Gen. Michael Hayden, former director of the National Security Agency When high profile disasters happen, incidents with a lot of media coverage, I’ve noticed that news organizations make a point of reporting how many OSHA citations [...]
“A mighty flame follows a little spark.” Dante Alighieri Sparks can cause fires. Good news if you want fire. Bad news if fires, or worse, explosions, are something you want to avoid. So, it should come as no surprise that the National Fire Protection Association takes a dim view of sparks. The Dust Hazard Analysis [...]
“But the important thing about learning to wait, I feel sure, is to know what you are waiting for.” —Anna Neagle Many safety instrumented functions (SIFs) are deliberately designed to wait before tripping. Like a sergeant commanding his troops to “Wait for it!” the SIF designer is anxious that the SIF not trip prematurely. Some [...]
“If you put good people in bad systems, you get bad results. You have to water the flowers you want to grow.” Stephen Covey When you think of workplace safety, what comes to mind? We tend to associate safety with hardhats and safety glasses. However, workplace safety is influenced by factors beyond the proper use [...]
“If knowledge can create problems, it is not through ignorance that we can solve them.” Isaac Asimov We recently facilitated a Process Hazard Analysis (PHA) where the question came up, “What if there was a release and an operator was suddenly overcome? How would we know?” The PHA team considered several possible safeguards: rounds, radio [...]
“Most people would rather have their wisdom teeth extracted without the benefit of anesthesia than sit through a PHA.” PHAs are tough. They take focus and energy and they take people away from their regular jobs, which don’t go away just because they are in a PHA. Yet, like good dental hygiene, no one thinks [...]
“We did not choose to be the guardians of the gate, but there is no one else.” – Lyndon B. Johnson In LOPA, the role of people can be broken down into three categories: Victims, villains, and heroes. Access control serves not only to reduce the number of victims but also restrict access for villains. [...]
