Breaking Up Is Hard to Do: HazOp Nodes

“Come on, baby, let’s start anew, ‘cause breaking up is hard to do.”  — Neil Sedaka Before a HazOp team ever assembles, the facilitator has some important tasks to complete: get agreement with management on the scope of the review, identify the boundaries of the study, and break the process up into nodes.  And breaking [...]

By |2020-01-09T16:34:36-06:00January 9th, 2020|PHA, Procedures, Process Safety Management|3 Comments

Everyone Gets a Prize: Employee Participation

“Nor should participation trophies be offered for simply showing up.”  — Kevin Dickenson OSHA is fond of pointing out that the Process Safety Management Standard, 29 CFR-1910.119 (PSM), is a performance-based standard.  While they generally avoid telling us how to comply with standard, they expect us to comply with standard, nonetheless.  There is no prize [...]

By |2019-12-12T15:11:38-06:00December 12th, 2019|Procedures, Process Safety Management|1 Comment

Improving Human Performance Reliability

 “We must accept human error as inevitable - and design around that fact.”  — Donald Berwick The idea of human error and its contribution to industrial incidents has been the center of debate in recent years.  If you’ve been part of more than one incident investigation, you’ve probably experienced an incident being attributed to human [...]

By |2019-11-21T14:58:07-06:00November 21st, 2019|Procedures, Process Safety Management, Workplace Safety|Comments Off on Improving Human Performance Reliability

Fools Rush In: What We Really Expect

“For Fools rush in where Angels fear to tread.”  — Alexander Pope I once led some process safety training that involved people from several different plants from around the world. After almost a week together, the people in the training became pretty comfortable with one another.  One of the last topics of the training was [...]

By |2019-10-10T14:13:31-05:00October 10th, 2019|Procedures, Workplace Safety|Comments Off on Fools Rush In: What We Really Expect

Yes, But…Hardware Fault Tolerance

“Therefore, by virtue of the authority vested in me by the Universita Committeeatum E Pluribus Unum, I hereby confer upon you the honorary degree of Th.D.,… er, ‘Doctor of Thinkology’.”  —The Wizard of Oz Most of our readers understand that for a Safety Instrumented Function—a SIF—to have a particular Safety Integrity Level—a SIL—its Average Probability [...]

By |2019-07-11T15:29:13-05:00July 11th, 2019|Procedures, Process Safety, Process Safety Management|Comments Off on Yes, But…Hardware Fault Tolerance

Doing HazOps the RIGHT Way!

“Watching two engineers argue is like watching pigs wallow in mud. Eventually you figure out that they do it because they like to.”  — Anonymous I’m still learning better ways to do HazOps. And since there are better ways, then what I am doing now couldn’t possibly be the best. So, what is the RIGHT [...]

By |2019-05-16T13:53:51-05:00May 16th, 2019|PHA, Procedures, Process Safety|Comments Off on Doing HazOps the RIGHT Way!

Lab Safety: A Three Phase System

“A pint of sweat will save a gallon of blood.”  George S. Patton, Jr. I intended to begin with “A good plan, well executed, is better than a perfect plan, poorly executed,” but when I checked, that’s not what General Patton said.  What he said was “A good plan, violently executed now, is better than [...]

By |2019-05-09T14:05:13-05:00May 9th, 2019|Chemicals, PHA, Procedures, Process Safety, Risk Assessment, Safety Lifecycle|Comments Off on Lab Safety: A Three Phase System

Do You Need a Hero? Emergency Action Plans

“Show me a hero and I’ll write you a tragedy.”  — F. Scott Fitzgerald Being a firefighter is about as safe as any typical job in the United States. Fighting house fires is safer.  Fighting industrial fires, on the other hand, is about as dangerous as the most dangerous jobs that are legal. The Dangers [...]

By |2019-02-14T14:32:40-06:00February 14th, 2019|Chemicals, PHA, Procedures, Training, Workplace Safety|Comments Off on Do You Need a Hero? Emergency Action Plans

By the Book: Procedure Violations in Incident Investigations

“There is almost no human action or decision that cannot be made to look flawed and less sensible in the misleading light of hindsight.  It is essential that the critic should keep himself constantly aware of that fact.”  — Lord Anthony Hidden One of the insidious effects of hindsight bias is that it puts much [...]

By |2019-01-17T15:20:31-06:00January 17th, 2019|Procedures, Process Safety, Process Safety Management, Workplace Safety|Comments Off on By the Book: Procedure Violations in Incident Investigations

Lab Safety: Being Interested Isn’t Enough

“Once trained, the hazard often becomes a routine part of their experimentation and researchers perceive themselves to be experts in handling the hazard. Perceived familiarity can shift the awareness level from cautiousness to complacency.”  — University of California Center for Laboratory Safety It didn’t get much press.  Science reported on it, as did Chemical & [...]

By |2019-01-03T18:58:49-06:00January 3rd, 2019|Chemicals, Procedures, Workplace Safety|Comments Off on Lab Safety: Being Interested Isn’t Enough
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