STAA: Just a Little Bit Longer

“Because things are the way they are, things will not stay the way they are.”  — Bertolt Brecht Of all the recent revisions to the EPA’s Risk Management Planning (RMP) rule, 40 CFR 68, the requirements around Safer Technology and Alternatives Analysis (STAA) have probably gotten the most attention. For those facilities covered by Program [...]

By |2024-10-18T09:14:26-05:00October 18th, 2024|Chemicals, Current Events, PHA, Safety Lifecycle|Comments Off on STAA: Just a Little Bit Longer

Restarting a Plant: Do You Really Need a PSSR?

“Although no one can go back and make a brand new start, anyone can start from now and make a brand new ending.”  — Carl Bard Constellation Energy just signed a 20-year deal with Microsoft to provide clean energy—or at least carbon-free energy—from Unit 1 of the Three Mile Island Nuclear Plant. The plan is [...]

By |2024-09-26T10:30:31-05:00September 26th, 2024|Chemicals, Current Events, PHA, Process Safety, Process Safety Management, Workplace Safety|Comments Off on Restarting a Plant: Do You Really Need a PSSR?

…And Their Representatives

“Representation not only reflects, but actually changes reality.”  — Angela Chen OSHA has several regulations that allow or require employee participation in activities regarding workplace safety. For instance, there is employee participation during OSHA inspections and in the development of the elements of the Process Safety Management (PSM) standard. And those regulations don’t stop at [...]

By |2023-08-31T15:37:00-05:00August 31st, 2023|PHA, Process Safety Management|2 Comments

Too Many Players on the Field: PHA Teams

“Meetings should have as few people as possible, but all the right people.”  — Charles W. Scharf Ever been in a Process Hazard Analysis (PHA) meeting where there were over a dozen people? Wasn’t it excruciating? Either you wondered why you needed to be there, or you wondered why some of the other people needed [...]

By |2023-08-24T15:09:17-05:00August 24th, 2023|PHA, Process Safety Management|Comments Off on Too Many Players on the Field: PHA Teams

Losing It: Drain Valves and Vent Valves

“Among our articles of lazy hardware, I recommend the faucet that stops dripping when no one is listening to it.”  — Marcel Duchamp Piping systems need drain and vent valves. For start-up, shutdown, maintenance, and other reasons. A piping system without appropriate drain and vent valves won’t work properly and is an exposure hazard for [...]

By |2023-08-11T18:47:07-05:00June 29th, 2023|PHA, Process Safety|Comments Off on Losing It: Drain Valves and Vent Valves

Piping Leaks: The Most Common Process Hazard

“Beware of little expenses. A small leak will sink a great ship.”  — Benjamin Franklin The most common hazard we encounter during a HazOp is a leaking pipe. Not the most severe and not the highest risk. Just the most common. But we always encounter it. Why? Because pipes leak. All pipes, whether or not [...]

By |2023-08-14T17:49:00-05:00June 8th, 2023|PHA, Process Safety, Risk Assessment|Comments Off on Piping Leaks: The Most Common Process Hazard

Human Response: An Effective Safeguard?

“Shallow men believe in luck; wise and strong men in the cause and effect." – Ralph Waldo Emerson In process safety, one important aspect of assessing risk is determining what safeguards are in place to protect against a hazard. Often, we see teams credit human response as a safeguard, sometimes relying on the response as [...]

By |2023-08-11T17:27:49-05:00April 13th, 2023|PHA, Process Safety|Comments Off on Human Response: An Effective Safeguard?

Second Look: Keeping P&IDs Up to Date

“Change does not roll in on the wheels of inevitability, but comes through continuous struggle.“  -Martin Luther King, Jr. Many events and activities in life require planning, like saving up for a vacation or setting aside time to catch up with friends and colleagues. Industrial processes are no different. Blueprints, technical manuals, and procedures lay [...]

By |2023-03-16T15:45:47-05:00March 16th, 2023|PHA, Process Safety|Comments Off on Second Look: Keeping P&IDs Up to Date

Consider: A Weasel Word?

“For having lived long, I have experienced many instances of being obliged, by better information or fuller consideration, to change opinions, even on important subjects, which I once thought right but found to be otherwise.” — Benjamin Franklin The first time you ever encountered a weasel word was probably when your mom said, “Maybe,” or [...]

By |2022-06-02T13:30:01-05:00June 2nd, 2022|Chemicals, PHA, Process Safety Management, Recommendations|Comments Off on Consider: A Weasel Word?

Fail Safe: A Dangerous Misconception

“They’ve thought of everything. Everything, that is, but their own failure.”  — K. Austin Collins I recently watched the 1964 movie, Fail Safe, directed by Sidney Lumet. It reminded me of a dangerous misconception I frequently encounter during process hazard reviews. If you are not familiar with the movie, it came out shortly after the [...]

By |2022-04-21T17:06:11-05:00April 21st, 2022|PHA, Process Safety|3 Comments
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