Missing in Tennessee: Victims of the AES Munitions Plant Explosion

“At this time, we have not located any survivors.”  — Chris Davis, Humphreys County Sheriff Not long ago, I was at a plant to facilitate a HazOp and LOPA for one of their processes. As is usually the case, my visit included going out to the process, accompanied by my host—an engineer from one of [...]

By |2025-10-16T13:35:07-05:00October 16th, 2025|Current Events, Workplace Safety|Comments Off on Missing in Tennessee: Victims of the AES Munitions Plant Explosion

Combustible Dust Hazards: Horizon Biofuels

“Anyone can see a forest fire. Skill lies in sniffing the first smoke.”  — Robert A. Heinlein One of my children has a house in The Ville, the neighborhood in north St. Louis that a tornado ripped through in May 2025. Since that tornado, I’ve become adept with a chainsaw, cutting into firewood the felled [...]

By |2025-09-04T09:39:38-05:00September 4th, 2025|Current Events, Process Safety|Comments Off on Combustible Dust Hazards: Horizon Biofuels

Clairton Coke Works: Time to Close?

“Obsolescence is a factor which says that the new thing I bring you is worth more than the unused value of the old thing.” – Charles Kettering I am the blacksmith at a historic village. I burn coke, coke I make right there on the forge. I start by laying bituminous coal around the coke [...]

By |2025-08-21T15:09:20-05:00August 21st, 2025|Current Events, Workplace Safety|Comments Off on Clairton Coke Works: Time to Close?

CSB Incident Reports: Volume 3

“We must be part of the general staff at the inception, rather than the ambulance drivers at the bitter end.”  — Lane Kirkland Despite being established under the authority of the Clean Air Act Amendments of 1990, which has not been repealed, the Trump administration intends to discontinue funding the Chemical Safety Board as of [...]

By |2025-08-07T11:01:32-05:00August 7th, 2025|Current Events, Process Safety, Process Safety Management, Workplace Safety|Comments Off on CSB Incident Reports: Volume 3

Trendspotting: Five Years of Incident Report Data from the CSB

“It doesn’t take many observations to think you’ve spotted a trend, and it’s probably not a trend at all.”  — Daniel Kahneman In a December 2022 press release, CSB Chairperson Steve Owens alerted us all to a worrisome spike in CSB-reportable incidents at chemical facilities and the need to focus on winterization to prevent major [...]

By |2025-05-22T14:06:14-05:00May 22nd, 2025|Chemicals, Current Events, Process Safety, Workplace Safety|Comments Off on Trendspotting: Five Years of Incident Report Data from the CSB

Breaking Safe: Delta Flight 4819

“No Watson, this was not done by accident, but by design.”  — Sherlock Holmes On Monday, February 17, 2025, after being cleared for landing at the Toronto Pearson International Airport, Delta Flight 4819, a Bombardier CRJ-900, crashed. Buffeted by wind gusts up to 37 mph, the plane hit the runway hard, lost its right wing, [...]

By |2025-03-13T13:30:57-05:00March 13th, 2025|Current Events, Process Safety, Workplace Safety|Comments Off on Breaking Safe: Delta Flight 4819

Bad Ideas: Abolishing OSHA

“The Occupational Safety and Health Act of 1970 is repealed. The Occupational Safety and Health Administration is abolished.”  — the complete text of Section 2 of H.R. 86, introduced by Rep. Andy Biggs (R-AZ) I’m not really sure what Andy Biggs hoped to accomplish by introducing his “Nullify Occupational Safety and Health Administration Act” (NOSHA [...]

By |2025-02-14T08:37:59-06:00February 13th, 2025|Current Events, Workplace Safety|Comments Off on Bad Ideas: Abolishing OSHA

Process Safety Concerns: Lithium-Ion Battery Recycling

“Recycling lithium-ion batteries is a complex and inherently risky process.”  — Brian O’Connor, NFPA Recently, a lithium-ion battery-powered Cybertruck exploded outside of the Trump International Hotel in Las Vegas. It wasn't the Li-ion batteries that exploded, though. It was a cargo of fuel and fireworks. In the case of the Li-ion battery recycling plant in [...]

By |2025-01-08T09:15:00-06:00January 2nd, 2025|Chemicals, Current Events, Process Safety, Process Safety Management, Workplace Safety|Comments Off on Process Safety Concerns: Lithium-Ion Battery Recycling

2023 BLS Fatality Statistics: Not Getting Worse!

“Same as it ever was…Same as it ever was…Same as it ever was…Same as it ever was…Same as it ever was…”  — David Byrne, Talking Heads I had such fears. I feared that after seeing the work-related fatality rate climb for two years in a row, we were going to see it climb once again, [...]

By |2024-12-19T12:50:00-06:00December 19th, 2024|Current Events, Workplace Safety|Comments Off on 2023 BLS Fatality Statistics: Not Getting Worse!

Bhopal: 40 Years Later

“You can’t let your failures define you. You have to let your failures teach you.”  — Barack Obama Forty years ago, on December 3, 1984, the Union Carbide plant in Bhopal, India released 45 tons of methyl isocyanate. The official toll of immediate deaths is 2,259 people. Estimates of the final death toll ranges but [...]

By |2024-12-03T11:58:08-06:00December 3rd, 2024|Current Events, Process Safety|1 Comment
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