About Mike Schmidt

With a career in the CPI that began in 1977 with Union Carbide, Mike was profoundly impacted by the 1984 tragedy in Bhopal and has been working on process safety ever since.

Too Many Players on the Field: PHA Teams

“Meetings should have as few people as possible, but all the right people.”  — Charles W. Scharf Ever been in a Process Hazard Analysis (PHA) meeting where there were over a dozen people? Wasn’t it excruciating? Either you wondered why you needed to be there, or you wondered why some of the other people needed [...]

By |2023-08-24T15:09:17-05:00August 24th, 2023|PHA, Process Safety Management|Comments Off on Too Many Players on the Field: PHA Teams

Double, Double, Toil and Trouble: Hatch Additions

“Ideas nearly always seem brilliant when they’re hatched, so we never act on a new idea for at least twenty-four hours.”  — Steven D. Levitt Batch processes often rely on additions through open hatches for ingredients that don’t lend themselves to being pumped in through a pipe. These include liquid ingredients used in small quantities [...]

By |2023-08-17T15:01:00-05:00August 17th, 2023|Chemicals, Process Safety, Workplace Safety|Comments Off on Double, Double, Toil and Trouble: Hatch Additions

A Flurry of Activity: Recent CSB Final Reports

“Once you start something, finish it. Don’t accumulate a backlog of unfinished projects.”  — Ed Bliss If you are on the Chemical Safety Board’s distribution list, you may have noticed a lot of trade releases from the CSB in your in-box during the last few weeks. They’ve been busy. A recent press release proudly announced [...]

By |2023-08-11T12:40:08-05:00August 11th, 2023|Current Events, Process Safety, Workplace Safety|Comments Off on A Flurry of Activity: Recent CSB Final Reports

Time at Risk

“Time flies over us but leaves its shadow behind.”  — Nathaniel Hawthorne Layers of protection analysis (LOPA) considers enabling conditions as part of the analysis. Enabling conditions account for an aspect of likelihood that if unaccounted for, would overstate the risk of a hazard. There are some organizations, however, that deem many of these enabling [...]

By |2023-08-11T18:02:34-05:00July 28th, 2023|Process Safety|Comments Off on Time at Risk

Recordable vs. Reportable: OSHA’s Changing Requirements

“OSHA has determined that…the Form 300A data are sufficient for enforcement targeting and compliance assistance at this time.”  — OSHA in 84 FR 392, 25-Jan-2019 Many have a hard time distinguishing between an injury that is OSHA “recordable” and an injury that is OSHA “reportable”. “Recordable” means that an employer must complete a Form 301 [...]

By |2023-08-11T18:22:31-05:00July 20th, 2023|Current Events, Process Safety Management|Comments Off on Recordable vs. Reportable: OSHA’s Changing Requirements

Duct Tape and Baling Wire: Safely Using Temporary Fixes

“Sometimes using duct tape and baling wire is a terrible and/or dangerous choice.”  — Kay Rhodes On Sunday, June 11, 2023, a burning truckload of gasoline under an I-95 overpass in Philadelphia caused the bridge to collapse. At the time, officials estimated that it would take months to repair the bridge. Twelve days later, on [...]

By |2023-08-11T18:35:34-05:00July 13th, 2023|Current Events, Workplace Safety|Comments Off on Duct Tape and Baling Wire: Safely Using Temporary Fixes

Lab Safety: A Tax on Scientific Productivity?

“Externalized costs are negative impacts associated with economic transactions which concern people outside of those transactions, meaning that neither the buyer nor the seller bears the brunt of the costs.”  — Mary McMahon On December 29, 2008, a fire in a UCLA organic chemistry lab killed research assistant Sheharbano Sangji. In response, the University of [...]

By |2023-08-11T18:41:53-05:00July 6th, 2023|Workplace Safety|Comments Off on Lab Safety: A Tax on Scientific Productivity?

Losing It: Drain Valves and Vent Valves

“Among our articles of lazy hardware, I recommend the faucet that stops dripping when no one is listening to it.”  — Marcel Duchamp Piping systems need drain and vent valves. For start-up, shutdown, maintenance, and other reasons. A piping system without appropriate drain and vent valves won’t work properly and is an exposure hazard for [...]

By |2023-08-11T18:47:07-05:00June 29th, 2023|PHA, Process Safety|Comments Off on Losing It: Drain Valves and Vent Valves

Opioid Crisis in the Process Industries: Narcan as First Aid

“Fentanyl is everywhere. From large metropolitan areas to rural America, no community is safe from this poison.”  — Anne Milgram I believe that we cannot reduce the number and rate of work-related fatalities if we do not understand what causes them. So, every December I study the annual statistics for work-related fatalities when the Bureau [...]

By |2023-08-14T16:14:40-05:00June 22nd, 2023|Current Events, Workplace Safety|Comments Off on Opioid Crisis in the Process Industries: Narcan as First Aid

Fireproof? Why Concrete Structures Fail In a Fire

“They swore by concrete. They built for eternity.”  — Günter Grass A tank truck hauling gasoline caught fire under an I-95 overpass outside of Philadelphia on Sunday, June 11, 2023. Not long after, the overpass collapsed. Concrete is not combustible, and most of us don’t think of structural steel as combustible, either. So, how could [...]

By |2023-08-14T17:31:37-05:00June 15th, 2023|Current Events|Comments Off on Fireproof? Why Concrete Structures Fail In a Fire
Go to Top