About Mike Schmidt

With a career in the CPI that began in 1977 with Union Carbide, Mike was profoundly impacted by the 1984 tragedy in Bhopal and has been working on process safety ever since.

Recordable vs. Reportable: OSHA’s Changing Requirements

“OSHA has determined that…the Form 300A data are sufficient for enforcement targeting and compliance assistance at this time.”  — OSHA in 84 FR 392, 25-Jan-2019 Many have a hard time distinguishing between an injury that is OSHA “recordable” and an injury that is OSHA “reportable”. “Recordable” means that an employer must complete a Form 301 [...]

By |2023-08-11T18:22:31-05:00July 20th, 2023|Current Events, Process Safety Management|Comments Off on Recordable vs. Reportable: OSHA’s Changing Requirements

Duct Tape and Baling Wire: Safely Using Temporary Fixes

“Sometimes using duct tape and baling wire is a terrible and/or dangerous choice.”  — Kay Rhodes On Sunday, June 11, 2023, a burning truckload of gasoline under an I-95 overpass in Philadelphia caused the bridge to collapse. At the time, officials estimated that it would take months to repair the bridge. Twelve days later, on [...]

By |2023-08-11T18:35:34-05:00July 13th, 2023|Current Events, Workplace Safety|Comments Off on Duct Tape and Baling Wire: Safely Using Temporary Fixes

Lab Safety: A Tax on Scientific Productivity?

“Externalized costs are negative impacts associated with economic transactions which concern people outside of those transactions, meaning that neither the buyer nor the seller bears the brunt of the costs.”  — Mary McMahon On December 29, 2008, a fire in a UCLA organic chemistry lab killed research assistant Sheharbano Sangji. In response, the University of [...]

By |2023-08-11T18:41:53-05:00July 6th, 2023|Workplace Safety|Comments Off on Lab Safety: A Tax on Scientific Productivity?

Losing It: Drain Valves and Vent Valves

“Among our articles of lazy hardware, I recommend the faucet that stops dripping when no one is listening to it.”  — Marcel Duchamp Piping systems need drain and vent valves. For start-up, shutdown, maintenance, and other reasons. A piping system without appropriate drain and vent valves won’t work properly and is an exposure hazard for [...]

By |2023-08-11T18:47:07-05:00June 29th, 2023|PHA, Process Safety|Comments Off on Losing It: Drain Valves and Vent Valves

Opioid Crisis in the Process Industries: Narcan as First Aid

“Fentanyl is everywhere. From large metropolitan areas to rural America, no community is safe from this poison.”  — Anne Milgram I believe that we cannot reduce the number and rate of work-related fatalities if we do not understand what causes them. So, every December I study the annual statistics for work-related fatalities when the Bureau [...]

By |2023-08-14T16:14:40-05:00June 22nd, 2023|Current Events, Workplace Safety|Comments Off on Opioid Crisis in the Process Industries: Narcan as First Aid

Fireproof? Why Concrete Structures Fail In a Fire

“They swore by concrete. They built for eternity.”  — Günter Grass A tank truck hauling gasoline caught fire under an I-95 overpass outside of Philadelphia on Sunday, June 11, 2023. Not long after, the overpass collapsed. Concrete is not combustible, and most of us don’t think of structural steel as combustible, either. So, how could [...]

By |2023-08-14T17:31:37-05:00June 15th, 2023|Current Events|Comments Off on Fireproof? Why Concrete Structures Fail In a Fire

Piping Leaks: The Most Common Process Hazard

“Beware of little expenses. A small leak will sink a great ship.”  — Benjamin Franklin The most common hazard we encounter during a HazOp is a leaking pipe. Not the most severe and not the highest risk. Just the most common. But we always encounter it. Why? Because pipes leak. All pipes, whether or not [...]

By |2023-08-14T17:49:00-05:00June 8th, 2023|PHA, Process Safety, Risk Assessment|Comments Off on Piping Leaks: The Most Common Process Hazard

But They Will Still Burn: Class IIIB Liquids

“Restaurant kitchens have grease fires all the time. A little oil on a burner, and you clear out a restaurant without raising too much suspicion or causing too much damage…Still, it’s best not to stick around too long after you’ve set a kitchen on fire.”  — Michael Westen, on Burn Notice It’s hard to get [...]

By |2023-08-14T18:29:51-05:00June 1st, 2023|Chemicals, Process Safety Management|Comments Off on But They Will Still Burn: Class IIIB Liquids

Cooking with Love: Multitasking in the Control Room

“There is time enough for everything in the course of the day, if you do but one thing at once, but there is not time enough in the year, if you will do two things at one time.”  — Philip Stanhope, 4th Earl of Chesterfield When our children were young, we ate a lot of [...]

By |2023-08-14T15:50:17-05:00April 6th, 2023|Workplace Safety|Comments Off on Cooking with Love: Multitasking in the Control Room

Deadly Explosion…At a Chocolate Factory?

“The fact is the media never gets off the interstate unless there’s a major explosion.”  — Jim Harrison On Friday, March 24, 2023, shortly before 5 pm local time, an explosion leveled the R.M. Palmer Company chocolate factory in West Reading, Pennsylvania, killing seven workers. How does a chocolate factory explode? What are the explosive hazards, [...]

By |2023-08-14T15:45:53-05:00March 30th, 2023|Current Events, Gas, Process Safety|Comments Off on Deadly Explosion…At a Chocolate Factory?
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