About Mike Schmidt

With a career in the CPI that began in 1977 with Union Carbide, Mike was profoundly impacted by the 1984 tragedy in Bhopal and has been working on process safety ever since.

Storage Tanks: Labeling Requirements

“Don’t rely too much on labels, for too often they are fables.”  — Charles Spurgeon Trick question: “What does PSM require for storage tank labeling?” Trick answer: “Nothing.” Helpful answer: “OSHA doesn’t require storage tank labeling under the Process Safety Management (PSM) standard, 29 CFR 1910.119. It does, however, have requirements for storage tank labeling [...]

Slightly Flammable? Low GWP Refrigerants and PSM

“You can’t get a little bit pregnant, son.”  — Hal Holbrook as Lou Mannheim in Wall Street, (1987) A whole new group of processes are about to become PSM-covered. Maybe. Some HVAC contractors have begun warning their customers that the new low-GWP refrigerants that they must switch to are “slightly flammable”, so may come under [...]

By |2025-01-16T15:35:21-06:00May 13th, 2021|Current Events, Gas, Process Safety, Process Safety Management|Comments Off on Slightly Flammable? Low GWP Refrigerants and PSM

Out of Harm’s Way: Using Drones to Fight Chemical Plant Fires

“Running toward danger is foolhardy. But so is closing your eyes to it. Many perils become less dangerous once you understand their potential hazards.”  — Brandon Mull On Thursday, April 29, at about 2:30 pm, neighbors reported several explosions at the Manor Chemical Company in Affton, Missouri, a suburb on the southwest side of St. [...]

By |2025-01-16T15:36:40-06:00May 6th, 2021|Chemicals, Current Events, Workplace Safety|Comments Off on Out of Harm’s Way: Using Drones to Fight Chemical Plant Fires

DHAs: An OSHA Requirement?

“Speed limit 55. It’s not just a good idea. It’s the law.”  — Advertising Council and U.S. Department of Transportation (1977) Ever since the National Fire Protection Association (NFPA) published the 2019 Edition of NFPA 652, Standard on the Fundamentals of Combustible Dust, which states in §7.1.1.2 that a Dust Hazard Analysis (DHA) must be [...]

By |2021-04-29T16:43:06-05:00April 29th, 2021|Combustible Dust, Process Safety, Process Safety Management|Comments Off on DHAs: An OSHA Requirement?

The Next Thing You Know: PSM-Covered Warehousing

“On the first day of school, you got to be real careful where you sit. You walk into the classroom and just plunk your stuff down on any old desk, and the next thing you know the teacher is saying, ‘I hope you all like where you’re sitting, because these are your permanent seats.’”  — [...]

By |2025-01-16T15:37:21-06:00April 22nd, 2021|Chemicals, Process Safety, Process Safety Management|Comments Off on The Next Thing You Know: PSM-Covered Warehousing

Just Paint? Fire and Explosion in Ohio

“Never underestimate the power of a fresh coat of white paint.”  — Jeremiah Brent Shortly after midnight on Thursday, April 8, there was a fire and explosion at the OPC Polymers unit of the Yenkin-Majestic Paint facility in Columbus, Ohio. One employee died, five employees were hospitalized, and four others were also injured. “But it’s [...]

By |2025-01-16T15:38:24-06:00April 15th, 2021|Chemicals, Current Events, Process Safety, Process Safety Management|Comments Off on Just Paint? Fire and Explosion in Ohio

The Dose Makes the Poison

“All things are poison, and nothing is without poison; the dosage alone makes it so a thing is not a poison.”  — Paracelsus Have you ever noticed that news accounts about incidents in the process industries never talk about “chemicals”? No, the writer always refers to “toxic chemicals”. As though you can’t say one without [...]

By |2025-01-16T15:41:00-06:00March 25th, 2021|Chemicals, Process Safety|Comments Off on The Dose Makes the Poison

Don’t Want No Static

“Electricity can be dangerous. My nephew tried to stick a penny into a plug. Whoever said a penny doesn’t go far didn’t see him shoot across that floor. I told him he was grounded.”  — Tim Allen When I was fresh out of grad school, I had a job in process development. One project involved [...]

By |2025-01-16T15:41:38-06:00March 18th, 2021|Combustible Dust, Process Safety, Process Safety Management|Comments Off on Don’t Want No Static

Combustible Dust Tests: Now What?

“We have first raised a dust and then complain we cannot see.”  — George Berkeley You don’t need to be convinced that combustible dusts are hazardous. You’ve seen the photographs of demolished grain elevators, of the Imperial Sugar plant in Port Wentworth, Georgia looking like the Dresden firebombing in World War II. You’ve heard about [...]

By |2025-01-16T15:42:24-06:00March 11th, 2021|Combustible Dust, Process Safety, Process Safety Management, Risk Assessment, Workplace Safety|Comments Off on Combustible Dust Tests: Now What?

Process Safety Beyond the Fence Line

“I’m an actor… I do a job and I go home. Why are you interested in me? You don’t ask a truck driver about his job.”  — James Gandolfini I’ve been struck recently by how much we don’t talk about process safety once the hazardous chemicals we make have been loaded and shipped. Process Hazard [...]

By |2025-01-16T15:45:52-06:00February 18th, 2021|Chemicals, PHA, Process Safety, Process Safety Management|Comments Off on Process Safety Beyond the Fence Line
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