About Mike Schmidt

With a career in the CPI that began in 1977 with Union Carbide, Mike was profoundly impacted by the 1984 tragedy in Bhopal and has been working on process safety ever since.

Going to a Safe State: De-energize to Trip

“You may hate gravity, but gravity doesn’t care.”  — Clayton Christensen In May 1946, a scientist at Los Alamos was demonstrating the criticality of plutonium. The demonstration consisted of lowering the upper hemisphere of a spherical shell around a mass of plutonium. As he lowered it, however, it slipped and completed the spherical shell, causing [...]

By |2022-05-05T16:21:24-05:00May 5th, 2022|Process Safety, Process Safety Management|Comments Off on Going to a Safe State: De-energize to Trip

Fail Safe: A Dangerous Misconception

“They’ve thought of everything. Everything, that is, but their own failure.”  — K. Austin Collins I recently watched the 1964 movie, Fail Safe, directed by Sidney Lumet. It reminded me of a dangerous misconception I frequently encounter during process hazard reviews. If you are not familiar with the movie, it came out shortly after the [...]

By |2022-04-21T17:06:11-05:00April 21st, 2022|PHA, Process Safety|3 Comments

Process Design and Hazard Review: They Are Not the Same

“A camel is a horse designed by a committee.”  — Alec Issigonis Good process design results in a process that is more likely to work. Great process design results in a process that is even less likely to not work. Great process design is not the result of compromise and trade-offs, but of a singular [...]

By |2022-04-14T13:39:40-05:00April 14th, 2022|PHA, Process Safety, Process Safety Management|Comments Off on Process Design and Hazard Review: They Are Not the Same

Probability of Failure: Power Transformer Reliability

“At the end of this day, one shall stand, one shall fall.”  — Optimus Prime, Transformers: The Movie I have never been to a process plant that could continue running without electrical power. So, it is not uncommon to see a plant with two separate electrical feeds, each with their own transformers. On most days, [...]

By |2022-04-07T15:42:32-05:00April 7th, 2022|PHA, Process Safety, Workplace Safety|Comments Off on Probability of Failure: Power Transformer Reliability

Power Failures: Back-Up Generator Reliability

“With a purposeful grimace and a terrible sound, he pulls the spitting high tension wires down.”  — Buck Dharma, Blue Öyster Cult The preferred design of a safety function is one that deenergizes to trip. That is, a function that goes to the safe state when all sources of energy have been removed. The probability [...]

By |2022-03-31T16:56:04-05:00March 31st, 2022|PHA, Process Safety, Process Safety Management, Workplace Safety|Comments Off on Power Failures: Back-Up Generator Reliability

Safety in a Time of War

“Every gun that is made, every warship launched, every rocket fired, signifies in the final sense a theft from those who hunger and are not fed, those who are cold and not clothed.” – Dwight D. Eisenhower A safety professional I know recently looked at the photo above and commented, “Does that look safe?” Any [...]

By |2022-03-24T18:12:41-05:00March 24th, 2022|Current Events, Process Safety, Workplace Safety|Comments Off on Safety in a Time of War

Eternal Vigilance: Proof Tests are Essential to Safety

“But, after all, no safeguards are adequate, unless the will to give effect to them fully is present.”  — Jawaharial Nehru I had a truly embarrassing experience a couple days ago. I got a flat tire. The flat tire itself wasn’t embarrassing.  Annoying, yes, but not embarrassing. There are road hazards, and even the most [...]

Occupancy: Getting It Right

“I don’t worry about the bullet with my name on it. Can’t do anything about that. It’s the bullet addressed to ‘Occupant’ that I worry about.”  — Drew Schmidt I don’t get as much junk mail as I used to.  Now, I get junk emails and junk texts. When I do get junk mail, however, [...]

By |2022-03-10T18:38:15-06:00March 10th, 2022|PHA, Process Safety, Process Safety Management|Comments Off on Occupancy: Getting It Right

Process Safety: Making Promises We Can’t Keep?

“Neither snow, nor rain, nor heat, nor gloom of night stays these courageous couriers from the swift completion of their appointed rounds.”  — Herodotus In 1912, one of the architects working on what is now known as the James A. Farley Building at the corner of Eighth Avenue and 33rd Street in Manhattan convinced the [...]

By |2022-03-03T15:38:40-06:00March 3rd, 2022|Current Events, Process Safety, Process Safety Management|Comments Off on Process Safety: Making Promises We Can’t Keep?

Process Risk: Learning from Experience

“We do not learn from experience…we learn from reflecting on experience.”  — John Dewey There are too many celebrities and philosophers to count who have talked about the importance of their mistakes in shaping them. Many seem quite pleased, even proud, of the mistakes they’ve made and their ability to rise from them and go [...]

By |2022-02-24T14:56:55-06:00February 24th, 2022|PHA, Process Safety, Workplace Safety|Comments Off on Process Risk: Learning from Experience
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