Size Matters: Sampling for PSM Compliance Audits

“Facts are stubborn things, but statistics are more pliable.”  — Oscar G. Foellinger, 1927 As an engineering student, I once used empirical data to solve a design problem. The approach gave a reasonable answer, but my professor scolded me. “Mere curve fitting,” he sneered. “Good engineering requires working from first principles.” I didn’t agree then, [...]

By |2019-10-24T15:20:35-05:00October 24th, 2019|Process Safety|Comments Off on Size Matters: Sampling for PSM Compliance Audits

We’re Not Wizards

“But how they can be charged with negligence because they were not wizards, appellant’s brief does not make clear.”  — Osmond K. Fraenkel, successfully arguing before the New York Supreme Court, 1935 In a world where companies tout “Zero Incidents,” not as an aspirational definition of perfect safety, but as a measurable and achievable target, [...]

By |2019-10-17T18:14:52-05:00October 17th, 2019|PHA, Process Safety Management, Risk Assessment, Safety Lifecycle|Comments Off on We’re Not Wizards

Fools Rush In: What We Really Expect

“For Fools rush in where Angels fear to tread.”  — Alexander Pope I once led some process safety training that involved people from several different plants from around the world. After almost a week together, the people in the training became pretty comfortable with one another.  One of the last topics of the training was [...]

By |2019-10-10T14:13:31-05:00October 10th, 2019|Procedures, Workplace Safety|Comments Off on Fools Rush In: What We Really Expect

Changing the Bet: The Safety Experience

“When you gamble with safety, you bet your life.”  Slogan on an industrial entrance mat The biggest obstacle to getting people to heed safety training is that unsafe behavior does not result in certain death. The problem with a safety slogan like, “When you gamble with safety, you bet your life,” is that most people, [...]

By |2019-10-03T14:19:21-05:00October 3rd, 2019|Training, Workplace Safety|Comments Off on Changing the Bet: The Safety Experience

Someone Else’s Experience

“Experience: that most brutal of teachers. But you learn, my God do you learn.”  — C.S.Lewis We all learn from experience. When it comes to brutal lessons, though, it is better to learn from someone else’s experience.  In the course of our work, clients have shared some experiences with us that everyone can learn from.  [...]

By |2019-09-26T13:14:16-05:00September 26th, 2019|Process Safety, Workplace Safety|Comments Off on Someone Else’s Experience

PSM Auditor: Coach or Umpire?

“Umpires don’t make the rules.  They apply them…They make sure everybody plays by the rules.  But it is a limited role.  Nobody ever went to a ballgame to see the umpire.”  — Supreme Court Chief Justice John Roberts A call about doing a PSM audit usually begins with a question from the caller about whether [...]

By |2019-09-19T14:40:23-05:00September 19th, 2019|Process Safety, Process Safety Management, Recommendations, Safety Lifecycle|Comments Off on PSM Auditor: Coach or Umpire?

Shelter-in-Place: What the Community Should Know

“By failing to prepare, you are preparing to fail.”  — H.K.Williams On July 18, 2019, two people were injured after a chemical fire broke out at Diamond Chemical Company in East Rutherford, New Jersey.  At least one of the chemicals involved in the fire was chlorine, which is poisonous, especially as a gas.  When it [...]

By |2019-09-05T13:36:34-05:00September 5th, 2019|Chemicals, Process Safety|Comments Off on Shelter-in-Place: What the Community Should Know

Seven Questions: The Essence of HazOps

“A prudent question is one-half of wisdom.”  — Francis Bacon There are about a gazillion “best” ways to do HazOps. What they all have in common, however, is that they use worksheets that are set up as tables that look at deviations in a node. For each deviation, a HazOp team considers “Causes”, “Consequences”, “Safeguards”, [...]

By |2019-08-29T14:38:07-05:00August 29th, 2019|PHA, Process Safety, Process Safety Management|Comments Off on Seven Questions: The Essence of HazOps

H21: Is Hydrogen a Safe Fuel?

“The two most common elements in the universe are hydrogen and stupidity.” - Harlan Ellison I first learned about H21, the project to convert the fuel gas distribution system in the North of England from natural gas to hydrogen, at a safety conference where I gave a talk on containing hydrogen deflagrations within pressure vessels. [...]

By |2019-08-08T14:23:25-05:00August 8th, 2019|Chemicals, Gas|Comments Off on H21: Is Hydrogen a Safe Fuel?

Unsafe Behaviors and Unsafe Conditions: What’s the Difference?

“I did everything right.  I don’t understand why it happened.”— Aleksandr Akimov, Chernobyl engineer You’ve probably heard of the new HBO miniseries, Chernobyl.  The show is a fairly accurate retelling of the events preceding and immediately follow the nuclear disaster that occurred in Pripyat, Ukraine on April 26, 1986.  Like any dramatized television production, it [...]

By |2019-08-01T13:18:17-05:00August 1st, 2019|Workplace Safety|2 Comments
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