Two Dead in West Virginia

“It was not uncommon; it’s what they do. But there was something going on that was different.”  — C.W.Sigman, Director of Kanawha County Emergency Management At about 9:30 am on Wednesday morning, April 22, 2026, two chemicals reacted to form hydrogen sulfide, a toxic gas, at the small Catalyst Refiners facility in Institute, West Virginia. [...]

The Future of Shipping Hazardous Materials

“By far, the greatest danger of Artificial Intelligence is that people conclude too early that they understand it.” — Eliezer Yudkowsky This week at the 22nd Global Congress on Process Safety, my colleague Michael Smith presented a poster on “Getting Safer: The Future of Shipping Hazardous Materials”. His premise was that of all the modes [...]

By |2026-04-16T11:05:24-05:00April 16th, 2026|Chemicals, Process Safety, Workplace Safety|0 Comments

BLS Fatality Data: What Do Differences in the CPI Tell Us?

“One can state, without exaggeration, that the observation of and the search for similarities and differences are the basis of all human knowledge.”  — Alfred Nobel Yearly, the Bureau of Labor Statistics publishes fatality data for the U.S. workplace, private and public.  Usually, it is in December for the previous year. Because of the government [...]

By |2026-03-05T20:02:25-06:00March 5th, 2026|Process Safety Management, Workplace Safety|Comments Off on BLS Fatality Data: What Do Differences in the CPI Tell Us?

Chemical Incidents: Top Three Reasons

“Always lists to be made, as if writing items in neat vertical rows might stave off randomness and chaos.” — Dani Shapiro People love lists. Top Ten Lists. Top Twelve Lists. Casey Kasem’s American Top Forty. And for those with short attention spans, Top Three Lists. I recently received an email asking if I agreed [...]

By |2026-02-19T10:57:40-06:00February 19th, 2026|Chemicals, Process Safety, Process Safety Management, Workplace Safety|Comments Off on Chemical Incidents: Top Three Reasons

Incident Investigations: When Are They Needed?

“It seems to me that at this time we need education in the obvious more than investigation of the obscure.”  — Oliver Wendell Holmes, Jr. OSHA requires incident reports. For recordable injuries or illnesses, OSHA requires that a 301 Form, Injury and Illness Incident Report, be completed, per 29 CFR 1904.29(a). For workplaces with PSM-covered [...]

By |2026-02-06T14:52:33-06:00February 6th, 2026|Procedures, Process Safety, Process Safety Management, Workplace Safety|Comments Off on Incident Investigations: When Are They Needed?

Codes and Regulations: The Hong Kong High-Rise Fire

“It is your concern when your neighbor’s wall is on fire.”  — Horace On November 26, 2025, a fire enveloped a high-rise apartment in the Wang Fuk Court complex that was undergoing significant renovation. The fire killed at least 159 people and took the Hong Kong fire department almost two full days to extinguish. Hong [...]

By |2025-12-04T12:30:33-06:00December 4th, 2025|Current Events, Workplace Safety|Comments Off on Codes and Regulations: The Hong Kong High-Rise Fire

Missing in Tennessee: Victims of the AES Munitions Plant Explosion

“At this time, we have not located any survivors.”  — Chris Davis, Humphreys County Sheriff Not long ago, I was at a plant to facilitate a HazOp and LOPA for one of their processes. As is usually the case, my visit included going out to the process, accompanied by my host—an engineer from one of [...]

By |2025-10-16T13:35:07-05:00October 16th, 2025|Current Events, Workplace Safety|Comments Off on Missing in Tennessee: Victims of the AES Munitions Plant Explosion

Fire Suppression: You Can’t Take Credit? Really?

“The pendulum of the mind alternates between sense and nonsense, not between right and wrong.”  — Carl Jung I’ve been taught, and have taught others, that you can’t take credit for a fire suppression system in a Layer of Protection Analysis (LOPA). Why not? Because a fire suppression system doesn’t kick in until a fire [...]

By |2025-10-10T13:32:13-05:00October 10th, 2025|PHA, Process Safety, Process Safety Management|Comments Off on Fire Suppression: You Can’t Take Credit? Really?

Combustible Dust Hazards: Horizon Biofuels

“Anyone can see a forest fire. Skill lies in sniffing the first smoke.”  — Robert A. Heinlein One of my children has a house in The Ville, the neighborhood in north St. Louis that a tornado ripped through in May 2025. Since that tornado, I’ve become adept with a chainsaw, cutting into firewood the felled [...]

By |2025-09-04T09:39:38-05:00September 4th, 2025|Current Events, Process Safety|Comments Off on Combustible Dust Hazards: Horizon Biofuels

Clairton Coke Works: Time to Close?

“Obsolescence is a factor which says that the new thing I bring you is worth more than the unused value of the old thing.” – Charles Kettering I am the blacksmith at a historic village. I burn coke, coke I make right there on the forge. I start by laying bituminous coal around the coke [...]

By |2025-08-21T15:09:20-05:00August 21st, 2025|Current Events, Workplace Safety|Comments Off on Clairton Coke Works: Time to Close?
Go to Top