Double, Double, Toil and Trouble: Hatch Additions

“Ideas nearly always seem brilliant when they’re hatched, so we never act on a new idea for at least twenty-four hours.”  — Steven D. Levitt Batch processes often rely on additions through open hatches for ingredients that don’t lend themselves to being pumped in through a pipe. These include liquid ingredients used in small quantities [...]

By |2023-08-17T15:01:00-05:00August 17th, 2023|Chemicals, Process Safety, Workplace Safety|Comments Off on Double, Double, Toil and Trouble: Hatch Additions

A Flurry of Activity: Recent CSB Final Reports

“Once you start something, finish it. Don’t accumulate a backlog of unfinished projects.”  — Ed Bliss If you are on the Chemical Safety Board’s distribution list, you may have noticed a lot of trade releases from the CSB in your in-box during the last few weeks. They’ve been busy. A recent press release proudly announced [...]

By |2023-08-11T12:40:08-05:00August 11th, 2023|Current Events, Process Safety, Workplace Safety|Comments Off on A Flurry of Activity: Recent CSB Final Reports

Time at Risk

“Time flies over us but leaves its shadow behind.”  — Nathaniel Hawthorne Layers of protection analysis (LOPA) considers enabling conditions as part of the analysis. Enabling conditions account for an aspect of likelihood that if unaccounted for, would overstate the risk of a hazard. There are some organizations, however, that deem many of these enabling [...]

By |2023-08-11T18:02:34-05:00July 28th, 2023|Process Safety|Comments Off on Time at Risk

Losing It: Drain Valves and Vent Valves

“Among our articles of lazy hardware, I recommend the faucet that stops dripping when no one is listening to it.”  — Marcel Duchamp Piping systems need drain and vent valves. For start-up, shutdown, maintenance, and other reasons. A piping system without appropriate drain and vent valves won’t work properly and is an exposure hazard for [...]

By |2023-08-11T18:47:07-05:00June 29th, 2023|PHA, Process Safety|Comments Off on Losing It: Drain Valves and Vent Valves

Piping Leaks: The Most Common Process Hazard

“Beware of little expenses. A small leak will sink a great ship.”  — Benjamin Franklin The most common hazard we encounter during a HazOp is a leaking pipe. Not the most severe and not the highest risk. Just the most common. But we always encounter it. Why? Because pipes leak. All pipes, whether or not [...]

By |2023-08-14T17:49:00-05:00June 8th, 2023|PHA, Process Safety, Risk Assessment|Comments Off on Piping Leaks: The Most Common Process Hazard

Cracking the Code: AI’s Breakthrough in Process Safety

“Some people call this artificial intelligence, but the reality is this technology will enhance us. So instead of artificial intelligence, I think we’ll augment our intelligence.” —Ginni Rometty Artificial Intelligence is having a moment in the public sphere. OpenAI’s ChatGPT text predictor has led to many competitors and skews that other companies can use to [...]

By |2023-08-11T17:22:50-05:00May 25th, 2023|Process Safety, Workplace Safety|Comments Off on Cracking the Code: AI’s Breakthrough in Process Safety

Human Response: An Effective Safeguard?

“Shallow men believe in luck; wise and strong men in the cause and effect." – Ralph Waldo Emerson In process safety, one important aspect of assessing risk is determining what safeguards are in place to protect against a hazard. Often, we see teams credit human response as a safeguard, sometimes relying on the response as [...]

By |2023-08-11T17:27:49-05:00April 13th, 2023|PHA, Process Safety|Comments Off on Human Response: An Effective Safeguard?

Deadly Explosion…At a Chocolate Factory?

“The fact is the media never gets off the interstate unless there’s a major explosion.”  — Jim Harrison On Friday, March 24, 2023, shortly before 5 pm local time, an explosion leveled the R.M. Palmer Company chocolate factory in West Reading, Pennsylvania, killing seven workers. How does a chocolate factory explode? What are the explosive hazards, [...]

By |2023-08-14T15:45:53-05:00March 30th, 2023|Current Events, Gas, Process Safety|Comments Off on Deadly Explosion…At a Chocolate Factory?

Close to the Edge: Banking, Railroads, and…the Chemical Industry?

“Banking should be boring.”  — Senator Elizabeth Warren We tend to celebrate those adventurers who take big risks for the chance at big rewards, at least when it pays off. On the other hand, we tend to condemn those that take big risks but don’t suffer the consequences when their risk-taking doesn’t pay off. Especially [...]

By |2023-08-11T17:48:08-05:00March 23rd, 2023|Chemicals, Current Events, Process Safety|Comments Off on Close to the Edge: Banking, Railroads, and…the Chemical Industry?

Second Look: Keeping P&IDs Up to Date

“Change does not roll in on the wheels of inevitability, but comes through continuous struggle.“  -Martin Luther King, Jr. Many events and activities in life require planning, like saving up for a vacation or setting aside time to catch up with friends and colleagues. Industrial processes are no different. Blueprints, technical manuals, and procedures lay [...]

By |2023-03-16T15:45:47-05:00March 16th, 2023|PHA, Process Safety|Comments Off on Second Look: Keeping P&IDs Up to Date
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